Movement control system for a drilling plant

• US 20140239858A1
• Filed: 05/25/2012
• Published: 08/28/2014
• Est. Priority Date: 05/26/2011
• Status: Abandoned Application

• Current Assignee: REEL S.r.l. (Itaco SRL)
• Original Assignee: REEL S.r.l. (Itaco SRL)
• Inventors: Bertotto, Ezio, Inverardi, Ennio
• Application Number:
  US14/122,154
• Publication Number:
  US 20140239858A1
• Time in Patent Office: Days
• US Class Current: 318/376
• CPC Class Codes: E21B 19/086 with a fluid-actuated cylinder E21B19/084, E21B19/087, E21B19/09 take precedence
• CPC Class Codes: E21B 4/04 Electric drives E21B4/12 takes precedence
• CPC Class Codes: E21B 44/02 Automatic control of the tool feed E21B44/005, E21B44/10 take precedence
• CPC Class Codes: E21B 44/06 in response to the flow or pressure of the motive fluid of the drive
• CPC Class Codes: H02P 3/14 by regenerative braking

Abstract

A movement control system for a drilling plant includes a first hydraulic circuit with an inlet duct and an outlet duct for a working fluid, a pumping device of reversible type promoting the circulation of the fluid, first electric machine mechanically coupled to the pumping device to promote circulation of the fluid in the first hydraulic circuit, wherein the first electric machine is connected to an electric circuit connectable to the net or to an electric accumulator. The first electric machine selectively operates as an electric motor to promote circulation of the fluid in a first sense and to drive the actuating means during the rise of the drilling head, and as an electric generator upon fluid flow in a second, opposite sense during the lowering of the drilling head to inject in the network or in the accumulator the electric power generated by the first machine.

Claims

1. A drilling plant (T) movement control system, wherein the plant (T) comprises a drilling head (H) raised and lowered by a hydraulic actuator (A), wherein the system comprises:

at least a first hydraulic circuit (2) to drive the actuator (A) with an inlet conduit (3) and an outlet conduit (4) for a working fluid;

at least one pumping device (5) adapted to promote circulation of the working fluid from said inlet conduit (3) to said outlet conduit (4); and

at least one first electric machine (6) mechanically coupled to said at least one pumping device (5) to promote fluid flow in said at least one first hydraulic circuit (2), wherein said first electric machine (6) is connected to an electric circuit (7) connectable to an electric network (N) or an electric accumulator;

wherein said at least one pumping device (5) is of a reversible type, said at least one first electric machine (6) being adapted to operate selectively as an electric motor to promote the circulation of the working fluid in a first sense and to drive the actuator (A) during a rise of the drilling head (H), and as electric generator upon fluid flow in a second sense opposite the first sense promoted by the actuator (A) during lowering of the drilling head (H) to inject in the electrical network (N) or in the accumulator electric power generated from said first machine (6) to recover part of the energy of the entire drilling plant (T) and increase efficiency of the entire system.

2. The drilling plant (T) movement control system according to claim 1, further comprising an electronic control device (8) associated to said electric circuit (7) for controlling electric feeding of said first electric machine (6) when said first electric machine works as a motor, or for absorbing power energy produced by said first electric machine (6) when said first electric machine works as a generator.

3. The drilling plant (T) movement control system according to claim 2, wherein said first electric machine (6) comprises a first electric motor (9) and said electronic control device (8) comprise at least one first inverter (10) electrically connected to said first electric motor (9).

4. The drilling plant (T) movement control system according to claim 3, wherein said first inverter (10) is designed to vary electric feeding parameters of said first electric motor (9) and to adjust electric magnitude of the power energy generated therefrom with those of the electrical network (N) or of the accumulator.

5. The drilling plant (T) movement control system according to claim 2, further comprising a plurality of hydraulic circuits (15, 15′

, 15″

, . . . ) distinct from each other and fluidically connected in parallel to said inlet conduit (3) and said outlet conduit (4), each of said hydraulic circuits (15, 15′

, 15″

, . . . ) being connected to a respective pumping device (5, 5′

, 5″

, . . . ) and to respective first electric machines (6, 6′

, 6″

, . . . ) connected to respective electronic control devices (8).

6. The drilling plant (T) movement control system as claimed to claim 5, wherein said electronic control devices (8) comprise respective first inverters (10, 10′

, 10″

, . . . ), an electronic control unit (16) being provided which is connected to each of said first inverters (10, 10′

, 10″

, . . . ) and designed to selectively drive one or more of said first electric machines (6, 6′

, 6″

, . . . ) controlling rotation speed thereof.

7. The drilling plant (T) movement control system as claimed in claim 1, further comprising at least one second hydraulic circuit (17) fluidically connected to said first circuit (2) and comprising a heat exchanger (18) cooling the working fluid.

8. The drilling plant (T) movement control system as claimed in claim 7, wherein said second hydraulic circuit (17) comprises a fluid tank (19) for controlled releasing of a predetermined amount of the working fluid in said first hydraulic circuit (2) during the driving of the actuator (A) to completely fill the respective hydraulic circuits.

9. The drilling plant (T) movement control system as claimed in claim 1, further comprising a second electric machine (20) configured to be coupled to the drilling head (H) and adapted to promote rotation thereof about a substantially vertical axis (V).

10. The drilling plant (T) movement control system as claimed to claim 9, wherein said second electric machine (20) comprises a second electric motor (21) and a second inverter (22) adapted to control rotation speed of said second motor (21).

11. The drilling plant (T) movement control system as claimed to claim 10, wherein said second inverter (22) comprises a sensor (24) designed to detect an electric or mechanic characteristic of said second motor (21) and to feedback the rotation speed thereof based on a detected value of said electric or mechanic characteristic.

12. The drilling plant (T) movement control system as claimed to claim 11, further comprising a central unit (26) connected to one or more of said first inverters (10) and to said second inverter (22) to adjust the driving of the actuator (A) as a function of the detected value of said electric or mechanic characteristic.