OPTIC OBSCURATION ASSEMBLY, METHOD AND SYSTEM FOR WORKING ON AN OPTICAL ELEMENT, AND RESULTING OPTICAL ELEMENT

• US 20140240859A1
• Filed: 08/02/2013
• Published: 08/28/2014
• Est. Priority Date: 02/28/2013
• Status: Abandoned Application

• Current Assignee: Corning Incorporated
• Original Assignee: Corning Incorporated
• Inventors: Magierski, Kevin J., McMaster, Brian Monroe, Parker, Glenn A.
• Application Number:
  US13/957,635
• Publication Number:
  US 20140240859A1
• Time in Patent Office: Days
• US Class Current: 359/839
• CPC Class Codes: B05C 13/02 for particular articles
• CPC Class Codes: C23C 14/50 Substrate holders
• CPC Class Codes: F21V 7/22 characterised by materials, surface treatments or coatings, e.g. dichroic reflectors
• CPC Class Codes: G02B 1/10 Optical coatings produced by application to, or surface treatment of, optical elements G02B1/08 takes precedence
• CPC Class Codes: G02B 5/08 Mirrors vehicle mirrors involving special optical features B60R1/08

Abstract

An optic obscuration assembly, a system and method for working on an optical element, and the resulting optical element are described herein. In one example, the system and related components (e.g., optic obscuration assembly, positioning system, and coating system) allow the accurate placement of a very round thin metal obscuration (e.g., thin metal disk) in the center of a front surface of the optical element before a high reflective thin film coating is applied to the front surface. Once, the optical element has had the high reflective thin film coating applied thereto then the thin metal obscuration is removed to reveal a transmissive aperture.

Claims

1. An optic obscuration assembly for holding an optical element, the optic obscuration assembly comprising:

a back cover comprising a magnet holder, where the magnet holder is configured to hold a magnet; and

an optical element cell, connected to the back cover, within which there is held the optical element such that a front surface of the optical element is exposed and a back surface of the optical element is located a predetermined distance from the magnet.

2. The optic obscuration assembly of claim 1, further comprising:

a spring flexure ring, located between the back cover and the optical element cell, that supports an outer perimeter of the back surface of the optical element; and

a spring flexure device which comprises a plurality of spring flexures each having an outer end in contact with the spring flexure ring, where the plurality of spring flexures are configured to apply an axial force through the spring flexure ring to the optical element.

3. The optic obscuration assembly of claim 2, wherein the spring flexure device further comprises a support ring, where each spring flexure has an inner end attached to the support ring and the outer end in contact with the spring flexure ring.

4. The optic obscuration assembly of claim 2, further comprising:

a spring plunger which has a first end attached to the optical element cell and a second end that contacts an outer diameter of the optical element;

two support pins which are secured to the optical element cell and positioned to contact the outer diameter of the optical element; and

the spring plunger is configured to apply a radial force to the optical element.

5. The optic obscuration assembly of claim 4, wherein the spring flexures, the spring flexure ring and the spring plunger are configured to apply both the axial force and the radial force to the optical element such that the optical obscuration assembly is allowed to grow and shrink with temperature changes without inducing strain on the optical element.

6. The optic obscuration assembly of claim 1, further comprising two support pins exposed on an outer surface of the optical cell element.

7. A system for working on an optical element, the system comprising:

an optic obscuration assembly configured to hold the optical element which does not have a reflective coating thereon, the optic obscuration assembly comprising;

a back cover comprising a magnet holder, where the magnet holder is configured to hold a magnet; and

an optical element cell, connected to the back cover, within which there is held the optical element such that a front surface of the optical element is exposed and a back surface of the optical element is located a predetermined distance from the magnet;

a positioning system configured to place a metal obscuration on a predetermined position of the front surface of the optical element while the optical element is held in the optic obscuration assembly and the magnet holds the metal obscuration in the predetermined position on the optical element;

a coating system configured to deposit a reflective coating onto at least an exposed portion of the front surface of the optical element while the optical element is held in the optic obscuration assembly and the magnet holds the metal obscuration in the predetermined position on the optical element; and

wherein after the reflective coating is deposited onto the optical element the metal obscuration is removed from the front surface of the optical element and the optical element is removed from the optic obscuration assembly such that the removed optical element has the reflective coating located thereon and a transmissive aperture located in the predetermined position where the metal obscuration was originally placed and subsequently removed from.

8. The system of claim 7, wherein the optic obscuration assembly further comprises:

a spring flexure ring, located between the back cover and the optical element cell that supports an outer perimeter of the back surface of the optical element; and

a spring flexure device which comprises a plurality of spring flexures each having an outer end in contact with the spring flexure ring, where the plurality of spring flexures are configured to apply an axial force through the spring flexure ring to the optical element.

9. The system of claim 8, wherein the spring flexure device further comprises a support ring, where each spring flexure has an inner end attached to the support ring and an outer end in contact with the spring flexure ring.

10. The system of claim 8, wherein the optic obscuration assembly further comprises:

a spring plunger which has a first end attached to the optical cell element and a second end that contacts an outer diameter of the optical element;

two support pins which are secured to the optical cell element and configured to contact the outer diameter of the optical element; and

the spring plunger is configured to apply a radial force to the optical element.

11. The system of claim 10, wherein the spring flexures, the spring flexure ring and the spring plunger are configured to apply both the axial force and the radial force to the optical element such that the optical obscuration assembly is allowed to grow and shrink with temperature changes that occur during the coating step without inducing strain on the optical element.

12. The system of claim 8, wherein the positioning device further comprises:

a video inspection system configured to determine the predetermined position on the front surface of the optical element; and

an x/y/z micrometer driven stage with a vacuum wand attached thereto where the vacuum wand uses a vacuum to hold the metal obscuration while placing the metal obscuration onto the predetermined position of the front surface of the optical element.

13. A method for working on an optical element, the method comprising the steps of:

providing the optical element which does not have a reflective coating thereon;

providing an optic obscuration assembly for holding the optical element, the optic obscuration assembly comprising;

a back cover comprising a magnet holder, where the magnet holder is configured to hold a magnet; and

an optical element cell, connected to the magnet holder, within which there is held the optical element such that a front surface of the optical element is exposed and a back surface of the optical element is located a predetermined distance from the magnet;

placing a metal obscuration on a predetermined position of the front surface of the optical element while the optical element is held in the optic obscuration assembly and the magnet holds the metal obscuration in the predetermined position on the optical element;

depositing a reflective coating onto at least an exposed portion of the front surface of the optical element while the optical element is held in the optic obscuration assembly and the magnet holds the metal obscuration in the predetermined position on the optical element;

removing the metal obscuration from the front surface of the optical element; and

removing the optical element from the optic obscuration assembly, wherein the removed optical element has the reflective coating located thereon and a transmissive aperture located in the predetermined position where the metal obscuration was originally placed and subsequently removed from.

14. The method of claim 13, wherein the optic obscuration assembly further comprises:

a spring flexure ring, located between the back cover and the optical element cell that supports an outer perimeter of the back surface of the optical element; and

a spring flexure device which comprises a plurality of spring flexures each having an outer end in contact with the spring flexure ring, where the plurality of spring flexures are configured to apply an axial force through the spring flexure ring to the optical element.

15. The method of claim 14, wherein the spring flexure device further comprises a support ring, where each spring flexure has an inner end attached to the support ring and the outer end in contact with the spring flexure ring.

16. The method of claim 14, wherein the optic obscuration assembly further comprises:

a spring plunger which has a first end attached to the optical cell element and a second end that contacts an outer diameter of the optical element;

two support pins which are secured to the optical cell element and positioned to contact the outer diameter of the optical element; and

the spring plunger is configured to apply a radial force to the optical element.

17. The method of claim 16, wherein the spring flexures, the spring flexure ring and the spring plunger are configured to apply both the axial force and the radial force to the optical element such that the optical obscuration assembly is allowed to grow and shrink with temperature changes that occur during the coating step without inducing strain into the optical element.

18. The method of claim 14, wherein the placing step further comprises:

determining the predetermined position on the front surface of the optical element; and

moving a vacuum wand which uses a vacuum to hold the metal obscuration while placing the metal obscuration onto the predetermined position of the front surface of the optical element.

19. An optical element which has a reflective coating located on a front surface thereof and a non-ion milled transmissive aperture at a predetermined position of the front surface, and wherein the non-ion milled transmissive aperture is surrounded by the reflective coating.

20. The optical element of claim 19, wherein the optical element is a concave optical element, a plano optical element, or a convex optical element.