SAND SEPARATOR

• US 20140243571A1
• Filed: 02/24/2014
• Published: 08/28/2014
• Est. Priority Date: 02/25/2013
• Status: Active Grant

• Current Assignee: 2468042 Alberta Limited
• Original Assignee: Gordon McIntosh
• Inventors: LYON, Bruce, MCINTOSH, Gordon
• Granted Patent: US 9,616,431 B2
• Time in Patent Office: Days
• US Class Current: 585/800
• CPC Class Codes: B01D 45/12 by centrifugal forces centrifuges B04B; cyclones B04C
• CPC Class Codes: B04C 5/04 Tangential inlets
• CPC Class Codes: B04C 5/085 with wear-resisting arrangements
• CPC Class Codes: B04C 5/103 Bodies or members, e.g. bulkheads, guides, in the vortex chamber cores B04C5/107
• CPC Class Codes: B04C 5/13 formed as a vortex finder and extending into the vortex chamber exits with bulkheads preventing reverse flow vortex B04C3/00; Discharge from vortex finder otherwise than at the top of the cyclone; Devices for controlling the overflow
• CPC Class Codes: B04C 5/14 Construction of the underflow ducting; Apex constructions; Discharge arrangements ; discharge through sidewall provided with a few slits or perforations provided with a great number of slits or perforations B04C5/10
• CPC Class Codes: E21B 43/35 specially adapted for separating solids down-hole drilling fluid separation systems E21B21/002; separating solids from drilling fluids E21B21/065

Abstract

An apparatus and method for separating a natural gas production stream from hydrocarbon well operations into a gas component and a sand and liquid component is described. More specifically, a sand separator comprising a cylindrical body, a production stream inlet port, a gas outlet port and a solid and liquid drain port is described. The cylindrical body has an inner cavity with an inner cone having one-way gas vents and a stationary auger wrapped around the inner cone. The production stream inlet port includes a pipe having a curved tip that directs the production stream into the body and around the inner cone and stationary auger, causing the production stream to slow down and the components to separate.

Claims

1. A separator for separating solid and liquid components from gas components in a hydrocarbon production stream, the separator comprising:

a cylindrical body having an upper end, a lower end, a body wall and an inner cavity;

an inlet pipe having a first and second end and extending through the body wall, wherein the first end is on the outside of the body and the second end extends to within the inner cavity;

a gas outlet port on the upper end of the body;

a drain near the lower end of the body; and

an inner vessel fastened in the inner cavity of the body, the inner vessel having a vessel wall, a vessel cavity, and a plurality of openings in the vessel wall

wherein solid and liquid components of a hydrocarbon production stream entering the cylindrical body are preferentially directed to the drain and gas components are preferentially directed to the gas outlet port.

2. The separator of claim 1 wherein the inner vessel is cone-shaped having a wider upper end in relation to a narrower lower end.

3. The separator of claim 1 wherein each of the plurality of openings in the vessel wall includes one-way gas vents.

4. The separator of claim 3 wherein each gas vent includes a cap partially covering each opening.

5. The separator of claim 1 further comprising a stationary auger operatively connected to an inner surface of the body wall.

6. The separator of claim 5 wherein the auger is operatively positioned between the inner vessel and the inner surface of the body wall.

7. The separator of claim 6 wherein the auger is separated from the inner vessel by a gap.

8. The separator of claim 7 wherein the auger has an inwardly and downwardly sloping surface.

9. The separator of claim 1 further comprising a wear plate fastened to the body wall in the inner cavity adjacent the second end of the inlet pipe.

10. The separator of claim 9 wherein the wear plate is removable.

11. The separator of claim 1 further comprising a collecting plate above the drain, the collecting plate having a channel in fluid communication with the drain.

12. The separator of claim 1 wherein the inner vessel further comprises at least one inwardly projecting ledge extending around the vessel wall within the vessel cavity.

13. The separator of claim 1 wherein the inlet pipe is angled downwards.

14. The separator of claim 1 wherein the second end of the inlet pipe is curved inwardly around the inner curvature of the cylindrical body.

15. A method for separating solid and liquid components from gas components in a hydrocarbon production stream comprising the steps:

a) transporting the production stream into a cylindrical vessel;

b) creating an initial drop in velocity of the production stream;

c) directing the production stream flow around an inner cavity of the cylindrical vessel;

d) collecting the gas components from the production stream at a top end of the vessel;

e) collecting the sand and liquid components at a bottom end of the vessel.