METHOD AND SYSTEM FOR A HIGH SPEED SOFT-SWITCHING RESONANT CONVERTER

• US 20140254223A1
• Filed: 03/07/2013
• Published: 09/11/2014
• Est. Priority Date: 03/07/2013
• Status: Abandoned Application

• Current Assignee: Rudolf Limpaecher
• Original Assignee: Rudolf Limpaecher
• Inventors: Limpaecher, Rudolf
• Application Number:
  US13/788,718
• Publication Number:
  US 20140254223A1
• Time in Patent Office: Days
• US Class Current: 363/126
• CPC Class Codes: H02M 1/009 having two or more independently controlled outputs for DC-DC converter with intermediate AC H02M3/33561
• CPC Class Codes: H02M 5/275 using devices of a triode or transistor type requiring continuous application of a control signal
• CPC Class Codes: H02M 7/219 in a bridge configuration
• CPC Class Codes: H02M 7/4826 operating from a resonant DC source, i.e. the DC input voltage varies periodically, e.g. resonant DC-link inverters
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A high power and high frequency resonant converter topology and control system operates in a configuration and mode that significantly reduces the voltage on the solid-state switches while retaining the soft switching features.

Claims

1. A method of transferring electric charge between a first power terminal having a plurality of first-nodes and a second power terminal having a plurality of second-nodes, said method comprising:

interchanging charges between a first first-node of the plurality of first-nodes with a resonant circuit, the resonant circuit including a storage device and a series connected inductive section;

when a predetermined charge has been interchanged between the first first-node and the resonant circuit, replacing the first first-node by a second first-node of the plurality of first-nodes and interchanging charges between the second first-node and the resonant circuit;

when a predetermined charge has been interchanged between the second first-node and the resonant circuit, replacing the second first-node by a first second-node of the plurality of second-nodes;

when a predetermined charge has been interchanged between the first second-node and the resonant circuit, replacing the first second-node by a second second-node of the plurality of second-nodes and interchanging charges between the second second-node and the resonant circuit.

2. The method of claim 1 further comprising:

configuring the first power terminal as an AC power terminal and configuring the second power terminal as an AC power terminal.

3. The method of claim 1, wherein the first power terminal and the second power terminal are the same power terminal.

4. The method of claim 1, wherein the first power terminal includes a first plurality of power terminals, the second power terminal includes a second plurality of power terminals, and

interchanging charge between the resonant circuit and the first power terminal includes interchanging charge between any of the power terminals of the first plurality of power terminals and the resonant circuit, and

interchanging charge between the resonant circuit and the second power terminal includes interchanging charge between any of the power terminals of the second plurality of power terminals and the resonant circuit.

5. The method of claim 1, where a passive voltage limiter is connected in parallel to the resonant circuit.

6. The method of claim 1, where an active voltage limiter is connected in parallel to the resonant circuit.

7. The method of claim 1, wherein a ratio of the predetermined charge interchange between the resonant circuit and the first second-node and the charge interchange between the resonant circuit and the second second-node is equal to a ratio of the current injected into the first second-node and the second second-node.

8. The method of claim 1, further comprising:

interchanging charge between the first and second power terminals and a second resonant circuit,

wherein the second resonant circuit is sized to store sufficient energy to serve as an energy sink and source for a plurality of charge interchanges.

9. The method of claim 1 further comprising controlling a total charge interchange from the first terminal to the resonant circuit by adding an additional charge interchange with a low voltage source, preceding the charge interchange between the resonant circuit and a first first-node of the plurality of first-nodes;

when a predetermined charge has passed through that low voltage source, replacing the low voltage source with that of the first first-node.

10. The method of claim 1 further comprising controlling a total second terminal charge interchange with the resonant circuit by adding an additional charge interchange with a low voltage source, when a predetermined charge has passed through second second-node replacing the second second-node with that of a low voltage source.

11. A charge transfer apparatus comprising:

an inductive section;

an energy storage device coupled in series with the inductive section to a resonant circuit;

a first power terminal having a plurality of first nodes;

a plurality of first switches coupling the first power terminal with the resonant circuit;

a second power terminal having a plurality of second nodes;

a plurality of switches coupling the second power terminal with the resonant circuit;

a control unit for controlling the operation of the plurality of first switches to interchange a first predetermined amount of charge between a first node of the plurality of first nodes and the resonant circuit and to interchange a second predetermined amount of charge between a second node of the plurality of first nodes and the resonant circuit,

wherein a ratio of the first predetermined amount of charge interchanged between the resonant circuit and the first node and the second predetermined amount of charge interchange between the resonant circuit and the second node is equal to a ratio of the currents drawn from the first node and the second node; and

a control unit for controlling the operation of the plurality of second switches to interchange a first predetermined amount of charge between a first second-node of the plurality of second nodes and the resonant circuit and to interchange a second predetermined amount of charge between a second second-node of the plurality of second nodes and the resonant circuit,

wherein a ratio of the third predetermined amount of charge interchanged between the resonant circuit and the first node and the fourth predetermined amount of charge interchange between the resonant circuit and the second node is equal to a ratio of the currents delivered to the first node and the second node.

12. The charge transfer apparatus of claim 11, wherein the control unit directly transitions the charge interchange between the series resonant circuit and the first nodes to the charge interchange between the series resonant circuit and the second nodes.

13. The charge transfer apparatus of claim 11, wherein the first power terminal is configured to receive a multi-phase power supply and the second power terminal is configured to supply a multi-phase power load.

14. The charge transfer apparatus of claim 11, wherein the control unit operates the plurality of second switches to reconstruct an AC waveform on the second power terminal.

15. The charge transfer apparatus of claim 11, wherein the first power terminal is configured to receive a multi-phase AC power supply, and the control unit operates the plurality of switches to produce an average current described in a Fourier series.

16. The charge transfer apparatus of claim 11, wherein the first power terminal and the second power terminal are the same and coupled to an AC grid, and the control unit operates the plurality of first switches and the plurality of the second switches to control the reactive current flow to the AC grid.

17. The charge transfer apparatus of claim 11 wherein an inversion switch is placed across the resonant circuit and wherein the control unit triggers the inversion to cause a current flow in the resonant circuit prior to the charge interchange with the first power terminal.

18. The charge transfer apparatus of claim 11 wherein a reversal switch is placed across the resonant circuit, and the control unit triggers the reversal switch to cause a current flow between the resonant circuit and the reversal switch, terminating the charge interchange between the resonant circuit and the second power terminal.

19. The charge transfer apparatus of claim 11 further comprising a transformer between the resonant circuit and the plurality of second nodes connecting the plurality of switches between the resonant circuit and a primary winding of the transformer;

wherein the transformer secondary is connected to the switches of the second power terminal, and the control system operates the switches in conjunction with the plurality of the second switches.

20. The charge transfer apparatus of claim 19 wherein the first power terminal is configured to receive a multi-phase power supply and the second power terminal is configured to supply a multi-phase power load.

21. The charge transfer apparatus of claim 19 and a transformer with multiple secondary winding and;

where each winding is configured as separate power source; and

where the control system controlling the charge transfer to the plurality of power sources.

22. The charge transfer apparatus of claim 19, wherein using a plurality of switches between the resonant circuit of the primary transformer winding;

and using a control system that switches the resonant circuit to the primary winding periodically reversing the polarity of the primary transformer winding and with it the flux in the transformer core.

23. The charge transfer apparatus of claim 11 wherein using a plurality of primary transformer winding;

and using a control system to switch the resonant circuit periodically to alternate the current in that plurality of that windings and with it alternate the flux in the transformer core.

24. The charge transfer apparatus of claim 18 further comprising a transformer with a plurality of primary windings and a plurality of resonant circuits, each including a dedicated plurality of first switching the resonant circuit to a primary winding of the plurality of primary windings, wherein the winding direction is such that the flux in the core is periodically reversed;

and a control system that alternately charges and discharges the resonant circuit of the plurality of resonant circuits and alternately discharges the resonant circuit into the primary of the primary transformer windings.

25. An apparatus for transferring electric charge between a power source and a power sink having a second plurality of terminals, the method comprising:

a first plurality of terminals connected to the power source;

a second plurality of terminals connected to the power sink;

a resonant circuit including a charge storage element connected in series with an inductive element;

a plurality of input switches disposed between the first plurality of terminals and the resonant circuit;

a plurality of output switches disposed between the resonant circuit and the second plurality of terminals; and

a controller configured to;

activate the plurality of input switches according to a first switching sequence such that charge is transferred from the first plurality of terminals to the resonant circuit by causing different pairs of the first plurality of terminals to be electrically connected to the resonant circuit at different times, and

activate the plurality of output switches according to a second switching sequence such that charge is transferred from the resonant circuit to the second plurality of terminals by causing different pairs of the second plurality of terminals to be electrically connected to the resonant circuit at different times;

wherein upon completion of transferring charge from the first plurality of terminals to the resonant circuit, a first voltage exists on the charge storage element and while transferring electric charge between the first power terminal and the second power terminal, a maximum voltage applied to the plurality of input switches and the plurality of output switches is less than the first voltage.