Flow Sensing Fiber Optic Cable and System

• US 20140260588A1
• Filed: 03/12/2013
• Published: 09/18/2014
• Est. Priority Date: 03/12/2013
• Status: Abandoned Application

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Mitchell, Ian Bradford, Park, Brian V., Jaaskelainen, Mikko
• Application Number:
  US13/797,922
• Publication Number:
  US 20140260588A1
• Time in Patent Office: Days
• US Class Current: 73/152.32
• CPC Class Codes: E21B 47/107 using acoustic means
• CPC Class Codes: E21B 47/135 using light waves, e.g. infrared or ultraviolet waves

Abstract

A system and method for monitoring oil flow rates at multiple points in production wells using a flow sensing fiber optic cable. An illustrative system embodiment includes: a fiber optic sensing system housed within a tube suitable for a downhole environment; and a flow to signal conversion device attached to the tube and deployed in the oil flow.

Claims

1. A flow sensing fiber optic sensing cable for measurement of oil flow rates in production wells comprising:

a fiber optic sensing system housed within a tube suitable for a downhole environment; and

a flow to signal conversion device attached to the tube and deployed in the oil flow.

2. The flow sensing fiber optic sensing cable for measurement of oil flow rates in production wells of claim 1 wherein the fiber optic sensing system is a distributed acoustic sensing system and the flow to signal conversion device is a low friction spinner deployed in the oil flow with a roller-follower that generates a noise frequency proportional to the rotation speed of the spinner as it contacts the moving spinner.

3. The flow sensing fiber optic sensing cable for measurement of oil flow rates in production wells of claim 1 wherein the fiber optic sensing system is a distributed acoustic sensing system and the flow to signal conversion device is a low friction spinner deployed in the oil flow and attached to a follower-hammer that strikes with each revolution to create an acoustic ping.

4. The flow sensing fiber optic sensing cable for measurement of oil flow rates in production wells of claim 1 wherein the fiber optic sensing system is a Fiber Bragg Grating (FBG) based sensing system and the flow to signal conversion device is a low friction spinner deployed in the oil flow that creates vibrations on the sensing cable.

5. The flow sensing fiber optic sensing cable for measurement of oil flow rates in production wells of claim 1 wherein the fiber optic sensing system is a Fiber Bragg Grating (FBG) based sensing system and the flow to signal conversion device is a flexible arm attached to the tube and deployed in the oil flow and the FBG strain sensor is deployed in the flexible arm and senses movement of the arm as the flow rate changes.

6. The flow sensing fiber optic sensing cable for measurement of oil flow rates in production wells of claim 5 wherein the fiber optic sensing system is a Fiber Bragg Grating (FBG) based sensing system and the flow to signal conversion device is a flexible arm attached to the tube and deployed in the oil flow and two FBG strain sensors are deployed in the flexible arm in a push pull configuration and sense movement of the arm as the flow rate changes.

7. The flow sensing fiber optic sensing cable for measurement of oil flow rates in production wells of claim 1 wherein the fiber optic sensing system is a Fiber Bragg Grating (FBG) based sensing system and the flow to signal conversion device is a flexible arm attached to the tube and deployed in the oil flow and two FBG strain sensors joined at their ends are deployed in the flexible arm in a push pull configuration and sense movement of the arm as the flow rate changes.

8. The flow sensing fiber optic sensing cable for measurement of oil flow rates in production wells of claim 1 wherein the fiber optic sensing system is a Fiber Bragg Grating (FBG) based sensing system within a strain sensing cable and the flow to signal conversion device comprises the strain sensing cable fixed at the bottom of the well bore in which the flow of oil creates a drag on the strain sensing cable which is sensed by the FBG system.

9. The flow sensing fiber optic sensing cable for measurement of oil flow rates in production wells of claim 8 wherein the flow to signal conversion device comprises a body attached to the strain sensing cable and the flow creates a drag on the body attached to the strain sensing cable, which is sensed by the FBG system.

10. The flow sensing fiber optic sensing cable for measurement of oil flow rates in production wells of claim 1 wherein the fiber optic sensing system is a strain sensing system based on a Brillouin scattering system within a strain sensing cable and the flow to signal conversion device comprises the strain sensing cable fixed at the bottom of the well bore in which the flow of oil creates a drag on the strain sensing cable which is sensed by the Brillouin scattering system.

11. The flow sensing fiber optic sensing cable for measurement of oil flow rates in production wells of claim 10 wherein the flow to signal conversion device comprises a body attached to the strain sensing cable and the flow creates a drag on the body attached to the strain sensing cable which is sensed by the Brillouin scattering system.

12. The flow sensing fiber optic sensing cable for measurement of oil flow rates in production wells of claim 1 wherein the fiber optic sensing system is an interferometric system with micro electro mechanical systems (MEMS) based vibration sensors and the flow to signal conversion device is a low friction spinner deployed in the oil flow field that creates vibrations on the sensing cable.

13. The flow sensing fiber optic sensing cable for measurement of oil flow rates in production wells of claim 1 wherein the fiber optic sensing system is an electromagnetic (EM) sensing system and the flow to signal conversion device is a magnet attached to a low friction spinner deployed in the oil flow field and the EM sensing system detects changes in the magnetic field.

14. A flow sensing fiber optic sensing cable system for measurement of oil flow rates in production wells comprising:

a fiber optic sensing system housed within a tube suitable for a downhole environment; and

a flow to signal conversion device attached to the tube and deployed in the oil flow;

wherein the system comprises multiple combinations of the fiber optic sensing system housed within a tube suitable for a downhole environment and the flow to signal conversion device attached to the tube and deployed in the oil flow; and

wherein the system includes multiple flow sensing locations to permit the detection of different flow rates at different points along the production flow path.

15. A method for measuring oil flow rates in production wells using a flow sensing fiber optic cable, the method comprising:

deploying the flow sensing fiber optic cable into a production well having a perforated production interval to be monitored; and

monitoring a flow rate from that production interval, wherein said flow sensing fiber optic cable comprises;

a fiber optic sensing system housed within a tube suitable for a downhole environment; and

a flow to signal conversion device attached to the tube and deployed in the oil flow field.

16. The method for measuring oil flow rates in production wells using a flow sensing fiber optic cable of claim 15 wherein the fiber optic sensing system is a distributed acoustic sensing system and the flow to signal conversion device is a low friction spinner deployed in the oil flow field that employs a roller-follower that generates a noise frequency proportional to the rotation speed of the spinner as it contacts the moving spinner.

17. The method for measuring oil flow rates in production wells using a flow sensing fiber optic cable of claim 15 wherein the fiber optic sensing system is a distributed acoustic sensing system and the flow to signal conversion device is a low friction spinner with a follower-hammer that strikes the fiber with each revolution with a small spring loaded hammer that creates an acoustic ping.

18. The method for measuring oil flow rates in production wells using a flow sensing fiber optic cable of claim 15 wherein the fiber optic sensing system is a Fiber Bragg Grating (FBG) based sensing system and the flow to signal conversion device is a low friction spinner deployed in the oil flow field that creates vibrations on the sensing cable.

19. The method for measuring oil flow rates in production wells using a flow sensing fiber optic cable of claim 15 wherein the fiber optic sensing system is a Fiber Bragg Grating (FBG) based sensing system and the flow to signal conversion device is a flexible arm attached to the tube and deployed in the oil flow field and the FBG strain sensor is deployed in the flexible arm and senses movement of the arm as the flow rate changes.

20. The method for measuring oil flow rates in production wells using a flow sensing fiber optic cable of claim 15 wherein the fiber optic sensing system is a Fiber Bragg Grating (FBG) based sensing system and the flow to signal conversion device comprises the strain sensing cable fixed at the bottom of the well bore in which the flow of oil creates a drag on the strain sensing cable which is sensed by the FBG system.

21. The method for measuring oil flow rates in production wells using a flow sensing fiber optic cable of claim 20 wherein the flow to signal conversion device comprises a body attached to the strain sensing cable and the flow creates a drag on the body attached to the strain sensing cable which is sensed by the FBG system.

22. The method for measuring oil flow rates in production wells using a flow sensing fiber optic cable of claim 15 wherein the fiber optic sensing system is a Brillouin scattering based sensing system and the flow to signal conversion device comprises the strain sensing cable fixed at the bottom of the well bore in which the flow of oil creates a drag on the strain sensing cable which is sensed by the Brillouin scattering based sensing system.

23. The method for measuring oil flow rates in production wells using a flow sensing fiber optic cable of claim 15 wherein the fiber optic sensing system is a Brillouin scattering based sensing system and the flow to signal conversion device comprises a body attached to the strain sensing cable and the flow creates a drag on the body attached to the strain sensing cable which is sensed by the FBG system.

24. The method for measuring oil flow rates in production wells using a flow sensing fiber optic cable of claim 15 wherein the fiber optic sensing system is an interferometric system with micro electro mechanical systems (MEMS) based vibration sensors and the flow to signal conversion device is a low friction spinner deployed in the oil flow field that creates vibrations on the sensing cable which are sensed by the (MEMS) based vibration sensors.

25. The method for measuring oil flow rates in production wells using a flow sensing fiber optic cable of claim 15 wherein the fiber optic sensing system is an electromagnetic (EM) sensing system and the flow to signal conversion device is a magnet attached to a low friction spinner deployed in the oil flow field and the EM sensing system detects changes in the magnetic field.