ARCHITECTURAL FINISH, RECYCLED AGGREGATE COATING AND EXTERIOR INSULATED ARCHITECTURAL FINISH SYSTEM

• US 20140272302A1
• Filed: 03/15/2014
• Published: 09/18/2014
• Est. Priority Date: 03/15/2013
• Status: Abandoned Application

• Current Assignee: Romeo Ilarian Ciuperca
• Original Assignee: Romeo Ilarian Ciuperca
• Inventors: Ciuperca, Romeo Ilarian
• Application Number:
  US14/214,815
• Publication Number:
  US 20140272302A1
• Time in Patent Office: Days
• US Class Current: 428/150
• CPC Class Codes: B44C 5/04 Ornamental plaques, e.g. decorative panels, decorative veneers
• CPC Class Codes: C04B 20/00 Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
• CPC Class Codes: E04B 1/762 Exterior insulation of exterior walls
• CPC Class Codes: E04B 1/80 slab-shaped
• CPC Class Codes: E04C 2/049 completely or partially of insulating material, e.g. cellular concrete or foamed plaster
• CPC Class Codes: E04F 13/02 of plastic materials hardening after applying, e.g. plaster surface treatment in painting technique B44D; inorganic or bituminous masses C04B; organic plastics C08L ; implements for applying plasticised materials E04F21/02
• CPC Class Codes: E04F 15/12 Flooring or floor layers made of masses in situ, e.g. seamless magnesite floors, terrazzo gypsum floorsinorganic or bituminous masses C04B; organic plastic masses C08L
• CPC Class Codes: Y10T 428/24372 Particulate matter
• CPC Class Codes: Y10T 428/24421 Silicon containing
• CPC Class Codes: Y10T 428/2443 Sand, clay, or crushed rock or slate

Abstract

The invention comprises a product. The product comprises a substrate having a first primary surface and an opposite second primary surface and a layer of cementitious material on the first primary surface. The product further comprises decorative aggregate particles partially embedded in the layer of cementitious material. A method of making the product is also disclosed.

Claims

1. A product comprising:

a substrate having a first primary surface and an opposite second primary surface;

a layer of cementitious material on the first primary surface; and

decorative aggregate particles partially embedded in the layer of cementitious material.

2. The product of claim 1 further comprising a layer of concrete on the second primary surface.

3. The product of claim 1, wherein the substrate comprises a foam insulating panel and further comprising a layer of reinforcing material disposed between the foam insulating panel and the layer of cementitious material.

4. The product of claim 1, wherein approximately 10% of the surface area of the decorative aggregate particles are embedded in the layer of cementitious material.

5. The product of claim 1, wherein approximately 25% of the surface area of the decorative aggregate particles are embedded in the layer of cementitious material.

6. The product of claim 1, wherein approximately 50% of the surface area of the decorative aggregate particles are embedded in the layer of cementitious material.

7. The product of claim 1, wherein approximately 75% of the surface area of the decorative aggregate particles are embedded in the layer of cementitious material.

8. The product of claim 3, wherein the layer of reinforcing material is adhered to the first primary surface by a water-resistant polymer coating.

9. The product of claim 1, wherein the decorative aggregate particles are colorful stone, semi-precious stone, quartz, granite, basalt, marble, stone pebbles, glass or shells.

10. The product of claim 1, wherein the decorative aggregate particles are stone or crushed glass.

11. The product of claim 1, wherein the decorative aggregate particles are recycled clear glass, recycled mirror glass, recycled clear plate glass, recycled cobalt blue glass, recycled mixed plate glass, recycled black glass, artificially colored glass, reflective glass, transparent glass, opaque glass, frosted glass or coated glass.

12. A method comprising:

applying a layer of cementitious material to a first primary surface of a substrate; and

partially embedding decorative aggregate particles in the layer of cementitious material before the layer of cementitious material has reached final set or cure.

13. The method of claim 12, wherein the decorative aggregate particles are applied by broadcasting.

14. The method of claim 12, wherein approximately 10% of the surface area of the decorative aggregate particles are embedded in the layer of cementitious material.

15. The method of claim 12, wherein approximately 25% of the surface area of the decorative aggregate particles are embedded in the layer of cementitious material.

16. The method of claim 12, wherein approximately 50% of the surface area of the decorative aggregate particles are embedded in the layer of cementitious material.

17. The method of claim 12, wherein approximately 75% of the surface area of the decorative aggregate particles are embedded in the layer of cementitious material.

18. The method of claim 12, wherein the substrate is a foam insulating panel and further comprising a layer of reinforcing material disposed between the foam insulating panel and the layer of cementitious material.

19. The method of claim 12, wherein the decorative aggregate particles are colorful stone, semi-precious stone, quartz, granite, basalt, marble, stone pebbles, crushed glass or shells.

20. The method of claim 12, wherein the decorative aggregate particles are recycled clear glass, recycled mirror glass, recycled clear plate glass, recycled cobalt blue glass, recycled mixed plate glass, recycled black glass, artificially colored glass, reflective glass, transparent glass, opaque glass, frosted glass or coated glass.