Hydraulic Control System Having Relief Flow Capture

• US 20140283915A1
• Filed: 03/21/2013
• Published: 09/25/2014
• Est. Priority Date: 03/21/2013
• Status: Abandoned Application

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Ma, Pengfei, Chen, Dayao, Zhang, Jiao, Shang, Tonglin, Wen, Gang
• Application Number:
  US13/848,391
• Publication Number:
  US 20140283915A1
• Time in Patent Office: Days
• US Class Current: 137/1
• CPC Class Codes: E02F 9/2217 with energy recovery arrangements, e.g. using accumulators, flywheels
• CPC Class Codes: E02F 9/2242 including an electronic controller
• CPC Class Codes: E02F 9/2292 Systems with two or more pumps
• CPC Class Codes: E02F 9/2296 Systems with a variable displacement pump
• CPC Class Codes: F15B 1/024 used as a supplementary power source, e.g. to store energy in idle periods to balance pump load
• CPC Class Codes: F15B 1/027 having accumulator charging devices
• CPC Class Codes: F15B 2211/20546 variable capacity
• CPC Class Codes: F15B 2211/20576 with multiple pumps
• CPC Class Codes: F15B 2211/212 the pressure sources being accumulators
• CPC Class Codes: F15B 2211/30595 with additional valves between the groups of valves for multiple output members
• CPC Class Codes: F15B 2211/7135 Combinations of output members of different types, e.g. single-acting cylinders with rotary motors
• CPC Class Codes: F15B 2211/7142 the output members being arranged in multiple groups
• CPC Class Codes: F15B 2211/8606 the abnormal condition being a shock
• CPC Class Codes: F15B 2211/88 Control measures for saving energy
• CPC Class Codes: Y10T 137/0318 Processes
• CPC Class Codes: Y10T 137/86059 Hydraulic power unit

Abstract

A hydraulic circuit may be provided. The circuit may include: a pump to supply pressurized fluid to a circuit; a supply passageway coupled between the pump and the circuit; a relief flow passageway coupled between the supply passageway and a fluid reservoir; a relief flow capture circuit coupled to the relief flow passageway, the relief flow capture circuit including: a first valve configured to move from a closed position to an open position when a first pressure is detected; a second valve in fluid communication with the first valve, the second valve configured to move from a closed position to an open position when a second pressure is detected wherein the second pressure is lower than the first pressure; and an accumulator located between the first and second valves and in fluid communication with both the first and second valves, the accumulator configured to store fluid flowing through the first valve when the first pressure valve is in an open position, the accumulator further configured to outflow fluid through the second valve when the second valve is in an open position.

Claims

1. A hydraulic system comprising:

a pump to supply pressurized fluid to a circuit;

a supply passageway coupled between the pump and the circuit;

a relief flow passageway coupled between the supply passageway and a fluid reservoir;

a relief flow capture circuit coupled to the relief flow passageway, the relief flow capture circuit including;

a first valve configured to move from a closed position to an open position when a first pressure is detected;

a second valve in fluid communication with the first valve, the second valve configured to move from a closed position town open position when a second pressure is detected wherein the second pressure is lower than the first pressure; and

an accumulator located between the first and second valves and in fluid communication with both the first and second valves, the accumulator configured to store fluid flowing through the first valve when the first pressure valve is in an open position, the accumulator further configured to outflow fluid through the second valve when the second valve is in an open position.

2. The system of claim 1, further comprising a third valve in fluid communication with the first and second valves and the fluid reservoir.

3. The system of claim 2, wherein the third valve is configured to open to provide fluid communication between the first, second valves and the fluid reservoir when a pressure is detected at a third pressure level.

4. The system of claim 3, wherein the third pressure is higher than the first and second pressures.

5. The system of claim 4, wherein the first pressure is approximately 340 bar, the second pressure is approximately 320 bar, and the third pressure is approximately 350 bar.

6. The system of claim 2, further comprising a fluid source fluidly connected to the first, second, and third valves.

7. The system of claim 2, wherein the first, second and third valves are pressure valves.

8. The system of claim 2, wherein the third valve is located between the reservoir and the other two valves.

9. The system of claim 2, further comprising a controller operatively connected to the first, second and third valves and configured to control the first, second and third valves according to detected pressures reported to the controller.

10. The system of claim 1, further comprising a check valve located between the pump and the second valve, the check valve configured to prevent flow from the pump into an output of the second valve.

11. The system of claim 1, further comprising a check valve located between the pump and the first valve, the check valve configured to prevent fluid from flowing through an input of the first valve toward the pump.

12. A method of capturing relief flow comprising:

moving a first valve of a relief flow capture circuit from a closed position to an open position when a first pressure is detected to charge an accumulator, the relief flow capture circuit coupled to a relief flow passageway that is coupled between a supply passageway and a fluid reservoir, the supply passageway coupled to a pump configured to supply pressurized fluid to a circuit; and

moving a second valve of the relief flow capture circuit from a closed position to an open position when a second pressure is detected to discharge the accumulator, wherein the second pressure is lower than the first pressure, the second valve in series with the first valve,

13. The method of claim 12 wherein the relief flow circuit further includes a relief valve.

14. The method of claim 13, wherein the relief valve, when in an open position, provides open fluid communication between the pump and a reservoir.

15. The method of claim 14, wherein the first pressure is higher than the second pressure and a third pressure which causes the relief flow valve to move from a closed position to an open position is greater than the first pressure.

16. The method of claim 12, maintaining a pressure in the accumulator.

17. The method of claim 12, further comprising accumulating fluid in the fluid accumulator when a pressure sensed near the first valve is greater than the first pressure and a pressure sensed near the second valve is lower than the second pressure.

18. The method of claim 12, further comprising flowing fluid out of the accumulator and through the second valve when the pressure sensed near the second valve is greater than the second pressure.

19. The method of claim 12, further comprising moving the relief valve to an open position when a pressure sensed near the relief valve is greater than a predetermined pressure thereby causing fluid to flow from the source, bypassing the relief flow capture circuit and through the relief valve and into a reservoir.

20. A hydraulic circuit comprising:

means for supplying pressurized fluid to a circuit;

a supply passageway coupled between the means for supplying pressurized fluid and the circuit;

a relief flow passageway coupled between the supply passageway and a fluid reservoir;

a relief flow capture circuit coupled to the relief flow passageway, the relief flow capture circuit including;

a first means for selectively allowing and disallowing fluid flow configured to move from a closed position to an open position at a first pressure;

a second means for selectively allowing and disallowing fluid flow in fluid communication with the first means for selectively allowing and disallowing fluid flow, the second means for selectively allowing and disallowing fluid flow configured to move from a closed position to an open position at a second pressure wherein the second pressure is lower than the first pressure; and

an accumulator located between the first and second means for selectively allowing and disallowing fluid flow and in fluid communication with both the first and second means for selectively allowing and disallowing fluid flow, the accumulator configured to store fluid flowing through the first means for selectively allowing and disallowing fluid flow when the first means for selectively allowing and disallowing fluid flow is in an open position and the second means for selectively allowing and disallowing fluid flow is in a closed position, the accumulator further configured to outflow fluid through the second pressure valve when the second means for selectively allowing and disallowing fluid flow is in an open position.