CONSTRUCTION MACHINE

• US 20140290237A1
• Filed: 11/19/2012
• Published: 10/02/2014
• Est. Priority Date: 11/29/2011
• Status: Active Grant

• Current Assignee: Hitachi Construction Machinery Tierra Co.,Ltd. (Hitachi Construction Machinery (China) Co., Ltd.)
• Original Assignee: Hitachi Construction Machinery Company Limited (Hitachi, Ltd.)
• Inventors: Yoshida, Hajime, Ishii, Hajime, Takebayashi, Yoshifumi, Noguchi, Shuuhei, Kurikuma, Hajime
• Granted Patent: US 9,080,311 B2
• Time in Patent Office: Days
• US Class Current: 60/452
• CPC Class Codes: E02F 3/325 Backhoes of the miniature type
• CPC Class Codes: E02F 9/2095 Control of electric, electro-mechanical or mechanical equipment not otherwise provided for, e.g. ventilators, electro-driven fans control of hydraulic driven equipment E02F9/22
• CPC Class Codes: E02F 9/2217 with energy recovery arrangements, e.g. using accumulators, flywheels
• CPC Class Codes: E02F 9/2225 using pressure-compensating valves
• CPC Class Codes: E02F 9/2228 including an electronic controller
• CPC Class Codes: E02F 9/2235 including an electronic controller
• CPC Class Codes: E02F 9/2246 Control of prime movers, e.g. depending on the hydraulic load of work tools
• CPC Class Codes: E02F 9/2285 Pilot-operated systems
• CPC Class Codes: E02F 9/2296 Systems with a variable displacement pump
• CPC Class Codes: F01N 11/002 the diagnostic devices measuring or estimating temperature or pressure in, or downstream of the exhaust apparatus
• CPC Class Codes: F01N 2560/08 the means being a pressure sensor
• CPC Class Codes: F01N 2560/14 having more than one sensor of one kind
• CPC Class Codes: F01N 2900/08 said parameters being related to the engine
• CPC Class Codes: F01N 2900/1404 Exhaust gas temperature
• CPC Class Codes: F01N 3/023 using means for regenerating the filters, e.g. by burning trapped particles by electrically controlling the supply of combustible mixture or its constituents only F02D41/0235
• CPC Class Codes: F01N 9/002 of filter regeneration, e.g. detection of clogging
• CPC Class Codes: F02D 2041/026 using an external load, e.g. by increasing generator load or by changing the gear ratio
• CPC Class Codes: F02D 29/04 peculiar to engines driving pumps
• CPC Class Codes: F02D 41/029 the exhaust gas treating apparatus being a particulate filter
• CPC Class Codes: F04B 1/26 Control
• CPC Class Codes: F04B 49/06 : Control using electricity regulating by means of floats actuating electric switches F04B49/04
• CPC Class Codes: F04B 49/20 : by changing the driving speed
• CPC Class Codes: Y02T 10/40 : Engine management systems

Abstract

A control pressure switching valve is disposed between a displacement regulator and a pressure control valve. The control pressure switching valve is switched between a control position (j), in which a load sensing control pressure (PLS) is permitted to be outputted from the pressure control valve to the displacement regulator, and a control release position (k), in which the load sensing control pressure (PLS) to be outputted to the displacement regulator is reduced to a prescribed low pressure value. When the regeneration of a filter is determined to be necessary, the controller switches the control pressure switching valve to the control release position (k). When the load sensing control pressure (PLS) is reduced to the low pressure value with the control pressure switching valve switched to the control release position (k), the displacement regulator increases a delivery displacement of a hydraulic pump, thereby increasing rotational load of an engine.

Claims

1. A construction machine, comprising:

an engine (10) being a prime mover,

an exhaust gas purifying device (16) disposed at an exhaust side of said engine (10) and having a filter (19) for purifying an exhaust gas,

a pressure detector (22, 23) disposed in said exhaust gas purifying device (16) to detect a differential pressure between the front and rear sides of said filter (19),

a variable displacement type hydraulic pump (13) driven by said engine (10) and having a displacement variable portion (13A),

a displacement regulator (26, 92) configured to variably control a delivery displacement of a pressurized oil by said hydraulic pump (13),

a hydraulic actuator (33, 72) driven by said pressurized oil delivered from said hydraulic pump (13),

a directional control valve (37, 75) configured to control a flow rate of said pressurized oil supplied from said hydraulic pump (13) to said hydraulic actuator (33, 72),

a pressure control valve (44) configured to output a load sensing control pressure (PLS) to said displacement regulator (26, 92) such that a delivery pressure of said hydraulic pump (13) becomes higher than a maximum load pressure of said hydraulic actuator (33, 72) by a target differential pressure, and

a controller (61) configured not only to control rotation of said engine (10) but also to perform a filter regeneration process in said exhaust gas purifying device (16), characterized in that;

a control pressure switching valve (57) configured to be switched by a control signal from said controller (61) to either a control position (j), in which said load sensing control pressure (PLS) is permitted to be outputted without any change from said pressure control valve (44) to said displacement regulator (26, 92), or a control release position (k), in which said load sensing control pressure (PLS) to be outputted to said displacement regulator (26, 92) is reduced to a prescribed low pressure value, is disposed between said displacement regulator (26, 92) and said pressure control valve (44),

when the regeneration of said filter (19) is determined to be necessary based on said differential pressure between the front and rear sides of said filter (19) detected by said pressure detector (22, 23), said controller (61) outputs said control signal, thereby switching said control pressure switching valve (57) from said control position (j) to said control release position (k), and

when said load sensing control pressure (PLS) is reduced to said low pressure value with said control pressure switching valve (57) switched from said control position (j) to said control release position (k), said displacement regulator (26, 92) increases said delivery displacement of said hydraulic pump (13) so as to raise a temperature of said exhaust gas of said engine (10) to a temperature required for the regeneration of said filter (19), thereby increasing rotational load of said engine (10).

2. The construction machine according to claim 1, further comprising an operation detector (58) for detecting whether or not said directional control valve (37, 75) is in a neutral position (c), wherein when said operation detector (58) detects that said directional control valve (37, 75) is in said neutral position (c) and the regeneration of said filter (19) is determined to be necessary, said controller (61) outputs said control signal to switch said control pressure switching valve (57) from said control position (j) to said control release position (k).

3. The construction machine according to claim 1, further comprising an operation lock detector (50) for detecting whether or not said directional control valve (37, 75) is locked in a neutral position (c), wherein when said operation lock detector (50) detects that said directional control valve (37, 75) is locked in said neutral position (c) and the regeneration of said filter (19) is determined to be necessary, said controller (61) outputs said control signal to switch said control pressure switching valve (57) from said control position (j) to said control release position (k).

4. The construction machine according to claim 1, wherein said displacement variable portion (13A) of said hydraulic pump (13) is configured to be tilted by said displacement regulator (26, 92) to vary said delivery displacement of said pressurized oil, and

said hydraulic pump (13) is provided with a tilting position limiting device (101) configured to permit said displacement variable portion (13A) to be tilted by said displacement regulator (26, 92) between a maximum tilting position and a minimum tilting position as long as said control pressure switching valve (57) is being held in said control position (j) but limit a tilting position of said displacement variable portion (13A) within a prescribed range in a case where said control pressure switching valve (57) is switched from said control position (j) to said control release position (k) by said control signal from said controller (61).

5. The construction machine according to claim 1, having a plurality of said hydraulic actuators (33, 72) and a plurality of said directional control valves (37, 75), as well as a plurality of pressure compensating valves (38, 76) for controlling each is differential pressure between the front and rear sides of said plurality of directional control valves (37, 75), wherein said pressure control valve (44) controls said load sensing control pressure (PLS) to be higher than said maximum load pressure of said plurality of hydraulic actuators (33, 72) by a target differential pressure.