POWER CONVERTER DESIGNED TO MINIMIZE MECHANICAL VIBRATION OF CONVERTER COMPONENT

• US 20140301059A1
• Filed: 04/04/2014
• Published: 10/09/2014
• Est. Priority Date: 04/04/2013
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: HYAKUTAKE, Tetsuya, MOMOSE, Taijirou, KUSADA, Takashi
• Granted Patent: US 9,247,668 B2
• Time in Patent Office: Days
• US Class Current: 361/810
• CPC Class Codes: H05K 7/1432 specially adapted for power drive units or power converters
• CPC Class Codes: H05K 7/14322 wherein the control and power circuits of a power converter are arranged within the same casing

Abstract

A power converter includes a converter casing made of an assembly of a first case body and a second case body. The first case body has a bottom plate. The second case body has a top plate. Side plates are arranged between the top plate and the bottom plate. A capacitor is disposed in the converter casing and includes a capacitor casing and a capacitor device which is sealed with potting resin so as to have a potting surface through which the potting resin is exposed outside the capacitor casing. The capacitor is fixed on the bottom plate with the potting surface oriented perpendicular to a normal direction of the bottom plate. A connector is provided which mechanically connects the bottom plate and the top plate and is located away from the side plates, thereby enhancing the suppression of mechanical vibration of the capacitor on the bottom plate.

Claims

1. A power converter comprising:

a converter casing which is made of an assembly of a first case body and a second case body and has a storage chamber defined therein, the first case body including a bottom plate, the second case body including a top plate which faces the bottom plate, at least one of the first case body and the second case body having side plates which extend from a corresponding one of the bottom plate and the top plate to the other;

a capacitor which is secured to the bottom plate within the storage chamber of the converter casing, the capacitor including a capacitor casing and a capacitor device which is disposed within the capacitor casing and sealed with potting resin so as to have a potting surface through which the potting resin is exposed outside the capacitor casing, the capacitor being fixed on the bottom plate with the potting surface oriented perpendicular to a normal direction of the bottom plate; and

a connector which mechanically connects the bottom plate of the first case body and the top plate of the second case body and is located away from the side plates.

2. A power converter as set forth in claim 1, wherein the potting surface is defined by one of outer surfaces of the capacitor which is the greatest in area.

3. A power converter as set forth in claim 1, wherein the connector is disposed between a plane including the potting surface of the capacitor and one of the side plates which directly faces the potting surface.

4. A power converter as set forth in claim 3, wherein the connector is so located as to face the potting surface of the capacitor.

5. A power converter as set forth in claim 3, wherein the potting surface of the capacitor faces the center of the converter casing in the normal direction of the potting surface.

6. A power converter as set forth in claim 1, wherein the connector lies on a line which passes through a joint of the capacitor to the bottom plate in parallel to the normal direction of the potting surface, as viewed from a normal direction of the bottom plate.

7. A power converter as set forth in claim 1, wherein the connector is partially formed by the capacitor.

8. A power converter as set forth in claim 1, wherein a component of the power converter which is connected to the capacitor through a bus bar is secured to the bottom plate through joints, and wherein the capacitor is secured to the bottom plate through joints, at least one of the joints of the capacitor being fixed to at least one of the joints of the component of the power converter to the bottom plate.

9. A power converter as set forth in claim 8, wherein the at least one of the joints of the capacitor and the least one of the joints of the component of the power converter are both fastened to the bottom plate.

10. A power converter as set forth in claim 8, wherein the at least one of the joints of the capacitor and the least one of the joints of the component of the power converter are both fastened to a base which protrudes from a surface of the bottom plate.

11. A power converter as set forth in claim 8, wherein the bus bar is fastened to the bottom plate along with either or both one of the joints of the capacitor and one of the joints of the component of the power converter.