PARISON AND CONTAINER BLOW MOLDING METHOD USING SAME

• US 20140302268A1
• Filed: 12/10/2012
• Published: 10/09/2014
• Est. Priority Date: 12/13/2011
• Status: Abandoned Application

• Current Assignee: Yoshida Industries Co., Ltd.
• Original Assignee: Yoshida Industries Co., Ltd.
• Inventors: Ogata, Satoshi, Teshima, Kenzo
• Application Number:
  US14/365,386
• Publication Number:
  US 20140302268A1
• Time in Patent Office: Days
• US Class Current: 428/36.92
• CPC Class Codes: B29B 11/08 Injection moulding
• CPC Class Codes: B29B 11/14 characterised by structure or composition
• CPC Class Codes: B29C 2049/023 using inherent heat of the preform, i.e. 1 step blow moulding
• CPC Class Codes: B29C 2949/0715 the preform having one end closed
• CPC Class Codes: B29C 2949/072 having variable wall thickness
• CPC Class Codes: B29C 2949/0763 Axially asymmetrical
• CPC Class Codes: B29C 2949/0765 Rectangular cross-section shape
• CPC Class Codes: B29C 2949/0773 Threads
• CPC Class Codes: B29C 2949/0779 characterised by the body
• CPC Class Codes: B29C 2949/0797 at flange portion
• CPC Class Codes: B29C 49/06 Injection blow-moulding
• CPC Class Codes: B29C 49/071 Preforms or parisons characterised by their configuration, e.g. geometry, dimensions or physical properties
• CPC Class Codes: B29C 49/12 Stretching rods
• CPC Class Codes: B65D 1/32 Containers adapted to be temporarily deformed by external pressure to expel contents B65D47/2018, B65D83/0055 take precedence ; containers for pharmaceutical purposes A61J1/20, A61M5/19; containers with disinfecting linings A61L2/00; liquid sprayers B05B; oil cans F16N3/00
• CPC Class Codes: Y10T 428/1397 Single layer [continuous layer]

Abstract

[Object]

To provide a parison for forming a container that includes a bottom of a thickness greater than that of a storage portion which has a squeezable property and to provide a blow-molding method using the parison.

[Solution]

A parison 50 is provided by injection molding in which external shapes of a neck forming portion 51 and a bottom forming portion 52 have the same external shapes as a neck section 20 and a bottom section 15 of a container 1 to be blow molded, respectively, and a body forming portion between the both forming portions has a thickness smaller than that of the bottom forming portion.

A blow-molding method is provided which includes steps of supplying compressed air under pressure into the parison, thereby extending the body forming portion of the parison in an axial direction and moving the bottom forming portion of the parison toward the bottom inner surface of the mold, causing the outer bottom surface of the bottom forming portion to abut on the inner bottom surface of the molds and causing an outer periphery of the bottom forming portion to abut on the bottom inner periphery of the molds, and restricting the movement of the bottom portion by such abutments, and thereafter, stretching the body forming portion in a lateral direction, and bringing the shoulder forming portion and the body forming portion into contact with inner surfaces of the molds.

Claims

1. A blow molding parison for a container comprising:

a neck forming portion, a shoulder forming portion, a body forming portion and a bottom forming portion,

wherein the bottom forming portion has a sidewall and a bottom wall and wall thicknesses of both of the sidewall and bottom wall are greater than a wall thickness of a body section of the container to be molded, and

wherein an external shape of the bottom forming portion of the parison is same as an external shape of a bottom section of the container to be molded.

2. The blow molding parison according to claim 1, wherein

a hollow portion in which a compressed air is blown is formed along a central axis of the body forming portion of the parison in a narrow cylindrical concave shape with a bottom surface of the concave terminating at a position within 3.5 mm above a boundary between the body forming portion and the bottom forming portion of the parison.

3. The blow molding parison according to claim 1, wherein

a lower portion of the body forming portion of the parison has a curved surface whose width and thickness gradually increase toward the bottom forming portion and the curved surface has a gradient such that an amount of change in a axial direction is greater than an amount of change in a width direction.

9. The blow molding parison according to claim 2, wherein

a lower portion of the body forming portion of the parison has a curved surface whose width and thickness gradually increase toward the bottom forming portion and the curved surface has a gradient such that an amount of change in a axial direction is greater than an amount of change in a width direction.

4. A method for blow molding a container comprising the steps of:

forming a parison comprising a neck forming portion, a shoulder forming portion, a body forming portion and a bottom forming portion, wherein the bottom forming portion has a sidewall and a bottom wall and wall thicknesses of both of the sidewall and bottom wall are greater than a wall thickness of a body section of the container to be molded;

preparing blow molding mold which has such internal shape that is greater than external shapes of the shoulder forming portion and the body forming portion and is substantially same as an external shape of the bottom forming portion;

inserting the parison into the mold with the neck forming portion being held with such spaces that an outer sidewall and an outer bottom surface of the bottom forming portion of the parison are separated with a minute distance from a bottom inner periphery and a bottom inner surface of the mold, respectively;

and blowing compressed air into the parison, thereby stretching the body forming portion of the parison in an axial direction and moving the bottom forming portion of the parison toward the bottom inner surface of the mold, causing the outer bottom surface of the bottom forming portion to abut on the inner bottom surface of the mold and causing an outer periphery of the bottom forming portion to abut on the bottom inner periphery of the mold, and restricting the movement of the bottom portion by such abutments, and thereafter, stretching the body forming portion in a lateral direction, and bringing the shoulder forming portion and the body forming portion into contact with inner surface of the mold.

5. The method for blow molding a container according to claim 4, wherein

the parison to be used in the blow molding is formed such that the bottom surface of the hollow concave portion thereof terminates at a position within 3.5 mm above the boundary between the body forming portion and the bottom forming portion.

6. The method for blow molding a container according to claim 4, wherein

the parison is formed such that a lower portion of the body forming portion thereof has a curved surface whose width and wall thickness gradually increase toward the bottom forming portion and the curved surface has a gradient such that an amount of change in an axial direction is greater than an amount of change in a width direction.

7. The method for blow molding a container according to claim 4, wherein the minute distance is set in a range of 0.3 to 1.0 mm.

8. The blow molding method according to claim 4, wherein an angle (acute angle) formed between an inclination of the body forming portion, which is adjacent to a boundary between the body forming portion and bottom forming portion, and a horizontal plane is varied in order to change an internal shape of the body section of the container.

10. The method for blow molding a container according to claim 5, wherein

the parison is formed such that a lower portion of the body forming portion thereof has a curved surface whose width and wall thickness gradually increase toward the bottom forming portion and the curved surface has a gradient such that an amount of change in an axial direction is greater than an amount of change in a width direction.

11. The method for blow molding a container according to claim 5, wherein the minute distance is set in a range of 0.3 to 1.0 mm.

12. The method for blow molding a container according to claim 6, wherein the minute distance is set in a range of 0.3 to 1.0 mm.

13. The blow molding method according to claim 5, wherein an angle (acute angle) formed between an inclination of the body forming portion, which is adjacent to a boundary between the body forming portion and bottom forming portion, and a horizontal plane is varied in order to change an internal shape of the body section of the container.

14. The blow molding method according to claim 6, wherein an angle (acute angle) formed between an inclination of the body forming portion, which is adjacent to a boundary between the body forming portion and bottom forming portion, and a horizontal plane is varied in order to change an internal shape of the body section of the container.

15. The blow molding method according to claim 7, wherein an angle (acute angle) formed between an inclination of the body forming portion, which is adjacent to a boundary between the body forming portion and bottom forming portion, and a horizontal plane is varied in order to change an internal shape of the body section of the container.

16. The blow molding method according to claim 10, wherein an angle (acute angle) formed between an inclination of the body forming portion, which is adjacent to a boundary between the body forming portion and bottom forming portion, and a horizontal plane is varied in order to change an internal shape of the body section of the container.

17. The blow molding method according to claim 11, wherein an angle (acute angle) formed between an inclination of the body forming portion, which is adjacent to a boundary between the body forming portion and bottom forming portion, and a horizontal plane is varied in order to change an internal shape of the body section of the container.

18. The blow molding method according to claim 12, wherein an angle (acute angle) formed between an inclination of the body forming portion, which is adjacent to a boundary between the body forming portion and bottom forming portion, and a horizontal plane is varied in order to change an internal shape of the body section of the container.