Non-invasive Thermal Dispersion Flow Meter with Fluid Leak Detection And Alert

• US 20140306828A1
• Filed: 12/03/2013
• Published: 10/16/2014
• Est. Priority Date: 01/03/2011
• Status: Active Grant

• Current Assignee: Sentinel Hydrosolutions, LLC (Watts Water Technologies Incorporated)
• Original Assignee: Sentinel Hydrosolutions, LLC (Watts Water Technologies Incorporated)
• Inventors: Shaw, Scott, Trescott, Robert
• Granted Patent: US 9,534,978 B2
• Time in Patent Office: Days
• US Class Current: 340/605
• CPC Class Codes: E03B 7/003 Arrangement for testing of watertightness of water supply conduits
• CPC Class Codes: G01M 3/002 by using thermal means
• CPC Class Codes: G01M 3/2807 for pipes G01M3/2892, G01M3/30 take precedence

Abstract

A non-invasive thermal dispersion flow meter with chronometric monitor for fluid leak detection includes a heater, an ambient temperature sensor and a flow rate sensor which are configured to sense the temperature of a fluid in a conduit, and then monitor the flow of that fluid through the conduit. The fluid flow sensor is incorporated into a Wheatstone bridge circuit which is used to provide increased sensitivity to the outputs of the sensors. Based upon the ambient temperature sensor readings, the flow rate sensor and heater may be adjusted to optimize the operation of the system to detect leaks. An alternative embodiment utilizes a single sensor and separate heater which work together to determine heat propagation times which in turn is used to calculate flow rate. Based on the sensor readings, the flow may be adjusted to prevent damage and leaks by relieving the system of excess pressure.

Claims

1. A fluid leak detector for detecting and alerting of leakage in a pressurized fluid system having a closed conduit with a fluid within, the fluid leak detector comprising:

a first sensor in thermal communication with the outside of said conduit and capable of sensing the ambient temperature of said fluid;

a second sensor in thermal communication with the outside of said conduit and responsive to a drive signal to elevate the temperature of said second sensor to an elevated temperature;

a controller in communication with said first sensor and said second sensor configured to sense said ambient temperature from said first sensor and generating said drive signal to drive said second sensor to said elevated temperature greater than said ambient temperature and to generate a trip signal when said drive signal of said second sensor exceeds a trip point value; and

an audible alarm in electrical communication with said controller configured to receive said trip signal from said controller and to activate an audible alert in response thereto.

2. The fluid leak detector of claim 1, further comprising an analog to digital converter in communication with said first sensor and said controller, said analog to digital converter configured to sense said ambient temperature and generate a corresponding digital signal to said controller.

3. The fluid leak detector of claim 1, further comprising a second analog to digital converter in communication with said second sensor and said controller, said second analog to digital converter configured to sense said elevated temperature and generate a corresponding digital signal to said controller.

4. The fluid leak detector of claim 1 wherein said first sensor is mounted upstream from said second sensor.

5. The fluid leak detector of claim 1, wherein said controller further comprises:

a microprocessor;

a memory in communication with said microprocessor; and

an analog interface in communication with said microprocessor and capable of generating said drive signal.

6. The fluid leak detector of claim 5, wherein said memory further comprises a look-up table having ambient temperature data and corresponding drive signal level data for driving said second sensor to said elevated temperature greater than said ambient temperature, drive signal level data and corresponding fluid flow rate data, and fluid flow rate data and corresponding trip point data.

7. The fluid leak detector of claim 5, wherein said controller comprises a means for sensing current flow through said second sensor.

8. The device of claim 1, further comprising a display in communication with said controller, said display configured to display a status indicator.

9. The device of claim 8, wherein said status indicator further comprises a HOME status indicator and an AWAY status indicator.

10. The device of claim 8, wherein said status indicator further comprises a LEAK status indicator.

11. The device of claim 8, wherein said status indicator further comprises a FLOW RATE indicator corresponding to a flow rate signal from said second sensor.

12. A fluid leak detector for detecting and alerting of leakage in a pressurized fluid system having a closed fluid conduit with a fluid within, the fluid leak detector comprising:

a first sensor in thermal communication with the outside of said conduit and capable of sensing an ambient temperature of said fluid within said conduit;

a second sensor in thermal communication with the outside of said conduit and responsive to a drive signal to elevate the temperature of said second sensor to an elevated temperature;

a means for generating said drive signal in communication with said second sensor to drive said second sensor to said elevated temperature above said ambient temperature;

a means for detecting a flow of said fluid through said conduit comprising an adjustable Wheatstone bridge circuit wherein said second sensor represents an element in the bridge circuit responsive to said flow of said fluid through said conduit; and

an audible alarm in communication with said means for detecting said flow of said fluid through said conduit, and responsive to a leak signal from said means for detecting fluid flow through said conduit to alert of said fluid flow through said conduit.