Bi-Directional Dampening and Assisting Unit

• US 20140308065A1
• Filed: 04/10/2014
• Published: 10/16/2014
• Est. Priority Date: 04/10/2013
• Status: Active Grant

• Current Assignee: Ultraflex Systems, Inc.
• Original Assignee: Ultraflex Systems, Inc.
• Inventors: DeHarde, Mark
• Granted Patent: US 9,377,079 B2
• Time in Patent Office: Days
• US Class Current: 403/113
• CPC Class Codes: A61F 2005/0139 geared
• CPC Class Codes: A61F 2005/0167 adjustable
• CPC Class Codes: A61F 2005/0179 with spring means
• CPC Class Codes: A61F 5/0125 the device articulating around a single pivot-point
• CPC Class Codes: A61F 5/013 for the arms, hands or fingers A61F5/0118 takes precedence
• CPC Class Codes: F16F 1/10 Spiral springs with turns lying substantially in plane surfaces F16F1/326 takes precedence
• CPC Class Codes: F16F 15/04 using elastic means single elements or their attachment F16F1/00 - F16F13/00; F16F15/023, F16F15/03 take precedence
• CPC Class Codes: Y10T 403/32557 for pivotal motion

Abstract

A dynamic platform with extending struts has fastened thereto a bi-directional torsional power unit to selectively deliver force opposing either extension or flexion, and to provide assistance in a respective opposite direction. The power unit is threadably mounted on a hinge pin (spline) centrally located on the platform, and is latched to a catch assembly radially located thereto, the hinge pin of the platform communicating with one end of a torsion spring of the power unit and the catch assembly communicating with another end of the torsion spring, to selectively deliver the extension/flexion force. The power unit can be detached, with simple manual operation of the catch assembly, without tools, flipped over and reattached to the same platform attachment points to switch (reverse) extension torque to flexion torque and vice versa.

Claims

1. A hinged splint device for applying force across a body joint comprising:

a platform including;

a first strut and a second strut; and

a joint assembly having a threaded spline at a pivot point thereof, the threaded spline workably fixed to one of the first strut or the second strut, the other of the first strut or the second strut having a catch located radially of the pivot point, the first strut and the second strut pivoting relative to one another about the pivot point; and

a power unit including;

a torsion spring; and

a housing having an internally threaded reception slot centrally located on each of opposing housing sides of the power unit, the reception slot workably attached to a first end of the torsion spring, the housing further having a catch receiver similarly located on each of opposing housing sides of the power unit, the catch receiver workably attached to a second end of the torsion spring;

wherein, with a first housing side exposed away from and opposite the platform, the power unit attaches to the platform to apply a bias force opposing relative pivotal movement between the first and the second struts in a first of two opposite directions, and aiding pivotal movement in a second of the opposite directions; and

wherein, with a second housing side exposed away from and opposite the platform, the power unit attaches to the platform to apply a bias force opposing relative pivotal movement between the first and the second struts in the second of the opposite directions, and aiding pivotal movement in the first of the opposite directions.

2. The device of claim 1, wherein the power unit is detached, flipped over and reattached to the platform, without the use of tools, from the first housing side being exposed away from and opposite the platform to the second housing side being exposed away from and opposite the platform.

3. The device of claim 1, wherein points of attachment between the power unit and the platform consist only of the one centrally located reception slot on each housing side of the power unit, the one spline of the platform, the one catch receiver similarly axially located on each housing side of the power unit, and the one catch of the platform located radially of the pivot point.

4. The device of claim 1, wherein the platform further comprises an axially translatable handle that toothedly engages a gear centered about the pivot point to arrest pivotal movement of the first strut relative to the second strut.

5. The device of claim 1, wherein the power unit further comprises:

a externally threaded spring band located about a perimeter of the torsion spring, centered about the pivot point, and workably attached to the second end of the torsion spring; and

an axially rotatable, but otherwise fixed within the power unit housing, preload worm gear located about a perimeter of the spring band, the preload worm gear threadably communicating with the spring band to preload the torsion spring.

6. The device of claim 5, wherein the torsion spring, the spring band and the worm gear, are positioned in the same plane, the same plane being perpendicular to a longitudinal axis of the spline and the reception slot.

7. The device of claim 1, wherein the torsion spring is a circular leaf spring.

8. The device of claim 1, wherein the catch extends perpendicularly from the respective strut, and includes at a distal end thereof a lip extending perpendicularly toward the pivot point, the catch being spring biased toward the pivot point and linearly translatable along a longitudinal axis of the respective strut, wherein the catch receiver is an aperture similarly and opposingly located on each housing side of the power unit, and wherein the spring biased catch causes snap connection of the lip to the aperture when the power unit is attached to the platform.

9. The device of claim 8, wherein the platform further comprises an axially translatable handle that toothedly engages a gear centered about the pivot point to arrest pivotal movement of the first strut relative to the second strut, and wherein the catch extends perpendicularly from the respective strut from within, and is surrounded by, the axially translatable handle.

10. The device of claim 1, wherein the platform further comprises:

a toothed range of motion (ROM) wheel mounted about the pivot point and rotatable relative to the first and the second struts; and

an axially rotatable, but otherwise fixed within a ROM worm housing, a ROM worm gear located about a perimeter of the ROM wheel, the ROM worm gear threadably communicating with the ROM wheel to adjust a range of motion of the first strut relative to the second strut.

11. The device of claim 1, wherein the joint assembly further comprises:

at least one end range tapped hole rotatably fixed relative to one of the first and the second struts;

at least one end range screw, inserted into and extending from the at least one end range tapped hole; and

an arcuate slot rotatably fixed relative to the other of first and the second struts, the at least one end range screw extending into the arcuate slot to limit range of motion the device; and

wherein the platform provides up to a 150°

range of motion of the first and the second struts.

12. The device of claim 11, wherein a position of the at least one end range tapped hole, with the at least one end range screw inserted therein, allows motion of the at least one end range screw within the arcuate slot from 135°

of flexion to 15°

of hyperextension, thereby providing correct anatomical range of motion for a knee.

13. The device of claim 11, further comprising a second end range tapped hole, each having a position, where, with end range screws inserted therein, allows motion of the end range screws within the arcuate slot of 75°

of plantar flexion to 75°

of dorsiflexion, thereby providing correct anatomical range of motion for a wrist or ankle.

14. The device of claim 11, wherein the joint assembly further comprises:

a toothed range of motion (ROM) wheel mounted about the pivot point and rotatable relative to the first and the second struts; and

an axially rotatable, but otherwise fixed within a ROM worm housing, a ROM worm gear located about a perimeter of the ROM wheel, the ROM worm gear threadably communicating with the ROM wheel to adjust a range of motion of the first strut relative to the second strut within the fixed limits established by the at least one end range tapped hole, the at least one end range screw, and the arcuate slot.

15. The device of claim 14, wherein the ROM wheel includes at least two stop angle marks on a perimeter thereof, one mark corresponding to an extension range limit and another mark corresponding to a flexion range limit, wherein the ROM worm gear is used to rotatably position one of the stop angle marks at an angle relative to a midline of the first strut to finely adjust device range of motion, wherein platform angular motion is limited to the angle in a respective flexion or extension range.

16. The device of claim 15, wherein the ROM worm gear functions to finely adjust device range of motion with the power unit attached to the platform.

17. A method of reversing an angular direction of force applied by a hinge assembly for an orthotic, prosthetic or rehabilitative device, where the hinge assembly comprises:

a platform including;

a first strut and a second strut; and

a joint assembly having a threaded spline at a pivot point thereof, the threaded spline workably fixed to one of the first strut or the second strut, the other of the first strut or the second strut having a spring biased catch located radially of the pivot point, the first strut and the second strut pivoting relative to one another about the pivot point; and

a power unit attached to the platform, the power unit including;

a torsion spring; and

a housing having an internally threaded reception slot centrally located on each of opposing housing sides of the power unit, the reception slot workably attached to a first end of the torsion spring, the housing further having a catch receiver similarly located on each of opposing housing sides of the power unit, the catch receiver workably attached to a second end of the torsion spring;

the method comprising the steps of;

linearly translating the catch along a longitudinal axis of the other of the first strut or the second strut, away from the pivot point and against the spring bias of the catch;

pulling the power unit in a direction perpendicular of the first and the second struts, lifting the power unit off of the spline, detaching the power unit from the platform;

turning the power unit over;

threadably engaging the reception slot of the housing with the spline while aligning the catch receiver of the housing with the catch, without the use of tools, and without requiring use of any other point of attachment on or between either the platform or the power unit; and

pressing the power unit against the platform until the spring biased catch causes snap connection of the catch to the catch receiver, thereby attaching the power unit to the platform to apply a bias force opposing relative pivotal movement between the first and the second struts in a direction opposite that of the force applied prior to turning the power unit over, and aiding pivotal movement in a direction opposite of that provided prior to turning the power unit over.

18. A hinge assembly for an orthotic, prosthetic or rehabilitative device, comprising:

a first strut and a second strut pivotally attached to one another at a pivot point;

a spline extending in a first direction perpendicularly through the first strut and the second strut and serving as the pivot point, the spline being rotatably fixed relative to one of the first strut and the second strut; and

a torsion spring having a first end and a second end;

wherein the other of the first strut and the second strut has a single catch extending in the first direction, located radially of the pivot point;

wherein the first end of the torsion spring is removably attached to the extending spline and the second end of the torsion spring is removably attached to the single extending catch, the torsion spring applying a bias force opposing relative pivotal movement between the first and the second struts in a first of two opposite directions, and aiding pivotal movement in a second of the opposite directions; and

wherein the torsion spring is detached from the extending spline and the single extending catch, the torsion spring turned over, and the first end of the torsion spring is again removably attached to the extending spline and the second end of the torsion spring is again removably attached to the single extending catch to then apply a bias force opposing relative pivotal movement between the first and the second struts in the second of the opposite directions, and to aid pivotal movement in the first of the opposite directions.

19. The assembly of claim 18, wherein the torsion spring is a circular leaf spring.

20. The assembly of claim 18, further comprising:

a toothed tension wheel mounted about the pivot point and rotatably fixed relative to the spline; and

a axially rotatable, but otherwise fixed, worm gear located about a perimeter of the tension wheel, the worm gear threadably communicating with the tension wheel to preload the torsion spring.