Process of Producing Polyolefins Using Metallocene Polymerization Catalysts and Copolymers Therefrom
First Claim
1. A process for producing a polyolefin comprising contacting one or more olefin monomers with a catalyst system comprising:
- 1) an activator; and
2) a catalyst compound represented by the formula;
(L)p(R′
)zT(Cp)(A)MX2 wherein;
Cp is a cyclopentadienyl ring substituted with 0, 1, 2, 3, or 4 substituent groups S″
, each substituent group S″
being, independently, a radical group which is a hydrocarbyl, substituted-hydrocarbyl, or heteroatom or Cp is a cyclopentadienyl ring in which any two adjacent S″
groups are joined forming a C4 to C20 ring to give a saturated or unsaturated polycyclic cyclopentadienyl ligand, such as substituted or unsubstituted indenyl or flourenyl, where A is bound to M and T, Cp is bound to M and T, and L and R′
are bound to T;
M is a Group 4 transition metal;
z is 0, 1, 2, 3, 4, 5, 6, 7, or 8 indicating the number of R′
groups bound to the bridging group T,p is 1, 2, or 3 indicating the number of L groups bound to the bridging group T;
each X is, independently, selected from the group consisting of hydrocarbyl radicals having from 1 to 20 carbon atoms, hydrides, amides, alkoxides, sulfides, phosphides, halides, dienes, amines, phosphines, ethers, and combinations thereof, provided that two X'"'"'s may form a part of a fused ring or a ring system;
T is a bridging group;
each R1, R2, R3, and R4 is, independently, hydrogen, a hydrocarbyl group, a substituted hydrocarbyl group, an aryl group, a substituted aryl group, or a heteroatom-containing group, provided that any of adjacent R1, R2, R3, and R4 groups may form a fused ring or multicenter fused ring system where the rings may be aromatic, partially saturated or saturated;
each R′
is, independently, hydrogen, a C1 to C10 alkyl group, a C6 to C24 aryl group, or a C7 to C40 alkylaryl group;
each L is a heteroatom or heteroatom-containing group bound to T;
A is Cp or (JS′
z*-1-y), where JS′
z*-1-y is a heteroatom ligand in which J is an element from Group 15 with a coordination number of 3 or an element from Group 16 with a coordination number of 2;
S′
is a radical group which is a hydrocarbyl, substituted hydrocarbyl, or heteroatom; and
z* is the coordination number of the element J, and y is 0 or 1.
1 Assignment
0 Petitions
Accused Products
Abstract
An ethylene copolymer, a Group 4 transition metal catalyst compound, and methods for polymerization using such a compound, said compound represented by the formula: (L)p(R′)zT(Cp)(A)MX2, where M is a Group 4 metal; z is 0 to 8; p is 1 to 3; X is an anionic leaving group; T is a bridging group; R1 to R4 are hydrogen, a hydrocarbyl group, a substituted hydrocarbyl group, aryl group, substituted aryl group, or a heteroatom-containing group (where adjacent R groups can form rings); R′ is hydrogen, a C1 to C10 alkyl group, a C6 to C24 aryl group, or a C7 to C40 alkylaryl group; and L is a heteroatom or heteroatom-containing group bound to T, Cp is a cyclopentadienyl ring substituted with 0 to 4 substituent groups (where adjacent groups can form C4 to C20 rings); A is Cp or (JS′z*-1-y), where J is a Group 15 or 16 element; S′ is a hydrocarbyl, substituted hydrocarbyl, or heteroatom; z* is 2 or 3, and y is 0 or 1, is provided.
-
Citations
41 Claims
-
1. A process for producing a polyolefin comprising contacting one or more olefin monomers with a catalyst system comprising:
-
1) an activator; and 2) a catalyst compound represented by the formula;
(L)p(R′
)zT(Cp)(A)MX2wherein; Cp is a cyclopentadienyl ring substituted with 0, 1, 2, 3, or 4 substituent groups S″
, each substituent group S″
being, independently, a radical group which is a hydrocarbyl, substituted-hydrocarbyl, or heteroatom or Cp is a cyclopentadienyl ring in which any two adjacent S″
groups are joined forming a C4 to C20 ring to give a saturated or unsaturated polycyclic cyclopentadienyl ligand, such as substituted or unsubstituted indenyl or flourenyl, where A is bound to M and T, Cp is bound to M and T, and L and R′
are bound to T;M is a Group 4 transition metal; z is 0, 1, 2, 3, 4, 5, 6, 7, or 8 indicating the number of R′
groups bound to the bridging group T,p is 1, 2, or 3 indicating the number of L groups bound to the bridging group T; each X is, independently, selected from the group consisting of hydrocarbyl radicals having from 1 to 20 carbon atoms, hydrides, amides, alkoxides, sulfides, phosphides, halides, dienes, amines, phosphines, ethers, and combinations thereof, provided that two X'"'"'s may form a part of a fused ring or a ring system; T is a bridging group; each R1, R2, R3, and R4 is, independently, hydrogen, a hydrocarbyl group, a substituted hydrocarbyl group, an aryl group, a substituted aryl group, or a heteroatom-containing group, provided that any of adjacent R1, R2, R3, and R4 groups may form a fused ring or multicenter fused ring system where the rings may be aromatic, partially saturated or saturated; each R′
is, independently, hydrogen, a C1 to C10 alkyl group, a C6 to C24 aryl group, or a C7 to C40 alkylaryl group;each L is a heteroatom or heteroatom-containing group bound to T; A is Cp or (JS′
z*-1-y), where JS′
z*-1-y is a heteroatom ligand in which J is an element from Group 15 with a coordination number of 3 or an element from Group 16 with a coordination number of 2;
S′
is a radical group which is a hydrocarbyl, substituted hydrocarbyl, or heteroatom; and
z* is the coordination number of the element J, and y is 0 or 1. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 41)
-
-
23. A catalyst compound represented by the formula:
- (L)p(R′
)zT(Cp)(A)MX2wherein; Cp is a cyclopentadienyl ring substituted with 0, 1, 2, 3, or 4 substituent groups S″
, each substituent group S″
being, independently, a radical group which is a hydrocarbyl, substituted-hydrocarbyl, or heteroatom or Cp is a cyclopentadienyl ring in which any two adjacent S″
groups are joined forming a C4 to C20 ring to give a saturated or unsaturated polycyclic cyclopentadienyl ligand, such as substituted or unsubstituted indenyl or flourenyl, where A is bound to M and T, Cp is bound to M and T and L and R′
are bound to T;M is a Group 4 transition metal; z is 0, 1, 2, 3, 4, 5, 6, 7, or 8 indicating the number of R′
groups bound to the bridging group T,p is 1, 2 or 3 indicating the number of L groups bound to the bridging group T; each X is, independently, selected from the group consisting of hydrocarbyl radicals having from 1 to 20 carbon atoms, hydrides, amides, alkoxides, sulfides, phosphides, halides, dienes, amines, phosphines, ethers, and combinations thereof, provided that two X'"'"'s may form a part of a fused ring or a ring system; T is a bridging group; each R1, R2, R3, and R4 is, independently, hydrogen, a hydrocarbyl group, a substituted hydrocarbyl group, an aryl group, a substituted aryl group, or a heteroatom-containing group, provided that any of adjacent R1, R2, R3, and R4 groups may form a fused ring or multicenter fused ring system where the rings may be aromatic, partially saturated or saturated; each R′
is, independently, hydrogen, a C1 to C10 alkyl group, a C6 to C24 aryl group, or a C7 to C40 alkylaryl group;each L is a heteroatom or heteroatom-containing group bound to T; A is Cp or (JS′
z*-1-y), where JS′
z*-1-y is a heteroatom ligand in which J is an element from Group 15 with a coordination number of 3 or an element from Group 16 with a coordination number of 2;
S′
is a radical group which is a hydrocarbyl, substituted hydrocarbyl, or heteroatom; and
z* is the coordination number of the element J, and y is 0 or 1. - View Dependent Claims (24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35)
- (L)p(R′
-
36. An ethylene copolymer comprising ethylene and a C3 to C20 α
- -olefin, wherein the copolymer has a DSC peak melting temperature, Tm, greater than the line represented by Tm=132−
(6.25·
M %), where M % is the mol % comonomer. - View Dependent Claims (37, 38, 39, 40)
- -olefin, wherein the copolymer has a DSC peak melting temperature, Tm, greater than the line represented by Tm=132−
Specification