Ambient Self-Crosslinkable Latex

• US 20140323635A1
• Filed: 05/19/2014
• Published: 10/30/2014
• Est. Priority Date: 09/19/2011
• Status: Active Grant

• Current Assignee: Columbia Insurance Company (Berkshire Hathaway Incorporated)
• Original Assignee: Columbia Insurance Company (Berkshire Hathaway Incorporated)
• Inventors: Yang, Shi-Jun, Dandreaux, Gary, Sheerin, Robert J.
• Granted Patent: US 9,115,265 B2
• Time in Patent Office: Days
• US Class Current: 524/457
• CPC Class Codes: C08K 5/20 Carboxylic acid amides

Abstract

The present invention relates to storage stable film forming latex particles substantially free of adipic acid dihydrazide (ADH) that crosslink under ambient conditions during or after drying. Monomers for the formation of the crosslinkable moieties in the latex particles include diacetone acrylamide (DAAM) or the likes and methacrylamide (MAM) or the likes with or without styrene. A paint composition comprising the storage stable latex particles was described.

Claims

1. An aqueous composition comprising latex particles comprising a film forming monomer, a C₄-C₁₈ ethylenically unsaturated monomer moiety containing a ketone and a C₃-C₁₈ ethylenically unsaturated monomer moiety containing a primary amide, wherein the ketone is substantially unreactive to the primary amide when the latex particles are in water and wherein the ketone reacts with the primary amide and latex particles crosslink when water is at least partially removed from the latex under ambient conditions.

2. The aqueous composition of claim 1, wherein the monomer containing a ketone is diacetone acrylamide, diacetone methacrylamide, or acetoacetoxyethyl methacrylate.

3. The aqueous composition of claim 1, wherein the monomer containing a primary amide is methacrylamide or acrylamide.

4. An aqueous composition comprising film forming latex particles having crosslinking moieties, wherein the crosslinking moieties comprise a diacetone acrylamide moiety and a methacrylamide moiety, wherein the latex particles cross-link when applied to a substrate at ambient conditions.

5. The aqueous composition of claim 4 further comprising styrene.

6. The aqueous composition of claim 4, wherein the composition is substantially free of adipic acid dihydrazide or the like.

7. The aqueous composition of claim 4, wherein the film forming latex particles comprise acrylic latex particles.

8. The aqueous composition of claim 7, wherein the film forming latex particles comprises at least about 75% acrylic or vinyl monomers.

9. The aqueous composition of claim 4, wherein the ratio by weight of diacetone acrylamide to methacrylamide ranges from about 20:

1 to about 1;

20 by weight.

10. The aqueous composition of claim 4, wherein the ratio by weight of diacetone acrylamide to methacrylamide ranges from about 6:

1 to about 1;

3.

11. The aqueous latex composition of claim 4, wherein the ratio by weight of diacetone acrylamide to methacrylamide ranges from about 4:

1 to about 1;

2.

12. The aqueous latex composition of claim 4, wherein the latex particles are polymerized from film forming monomers, wherein a ratio by weight of diacetone acrylamide and methacrylamide to the film forming monomers ranges from about 0.1:

100 to 10;

100.

13. The aqueous latex composition of claim 12, wherein the ratio ranges from about 0.5:

100 to 5;

100.

14. The aqueous latex composition of claim 12, wherein the ratio ranges from about 1:

100 to 3;

100.

15. The aqueous latex composition of claim 4, wherein the latex particles have a molecular weight from about 20K to about 500K Daltons based on GPC measurement.

16. The aqueous latex composition of claim 4, wherein the latex particles have a molecular weight from about 80K to about 300K Daltons based on GPC measurement.

17. The aqueous composition of claim 4, wherein the latex particles have a MFFT from about −

10°

C. to about 50°

C.

18. The aqueous composition of claim 4, wherein the latex particles have a MFFT from about −

5°

C. to about 25°

C.

19. An aqueous composition comprising core shell latex particles having a shell polymer comprising diacetone acrylamide and methacrylamide moieties, wherein the latex particles crosslink when applied to a substrate at ambient conditions.

20. The aqueous composition of claim 19, further comprising a core polymer having a diacrylate crosslinker.