WIND TURBINE MAINTENANCE OPTIMIZER

• US 20140324495A1
• Filed: 02/21/2014
• Published: 10/30/2014
• Est. Priority Date: 02/22/2013
• Status: Abandoned Application

• Current Assignee: Vestas Wind Systems A/S
• Original Assignee: Vestas Wind Systems A/S
• Inventors: ZHOU, Yu, MOHAMED SALLEH, Mohamed Faisal Bin, SAHUKARI, Sridhar, SIEW, Pey Yen, SINGH, Sunita, CHEN, Wanying, MUTCHLER, Scott
• Application Number:
  US14/186,816
• Publication Number:
  US 20140324495A1
• Time in Patent Office: Days
• US Class Current: 705/7.13
• CPC Class Codes: F03D 80/50 Maintenance or repair
• CPC Class Codes: F05B 2270/20 to optimise the performance of a machine
• CPC Class Codes: G06Q 10/06311 Scheduling, planning or task assignment for a person or group
• CPC Class Codes: G06Q 10/20 Administration of product repair or maintenance
• CPC Class Codes: G06Q 50/06 Energy or water supply
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction
• CPC Class Codes: Y02P 90/80 Management or planning
• CPC Class Codes: Y04S 10/50 Systems or methods supporting the power network operation or management, involving a certain degree of interaction with the load-side end user applications

Abstract

Determining when to perform preventative maintenance is an important consideration for maximizing the revenue of a wind turbine. For example, performing preventative maintenance may be cheaper than replacing turbine components when they fail. When determining to perform preventative maintenance, a maintenance scheduler may consider multiple factors. These factors may include the probability of failure, the predicted price of energy, predicted wind power production, resource constraints, and the like. Specifically, the maintenance scheduler may predict the future values of these factors which are then integrated into a net present value (NPV) for each of the components. Based on the respective NPVs, the maintenance scheduler may determine which maintenance actions to perform and in what order.

Claims

1. A method of scheduling maintenance tasks in a power plant, comprising:

generating, based on a plurality of inputs, respective net present values associated with performing maintenance on two components in the power plant, wherein at least one of the plurality of inputs is a value that predicts at least one of;

a future performance of the two components and a future price of electrical power;

determining a priority between the two components based on at least in part the respective net present values; and

generating, based on the determined priority, a maintenance schedule for performing a preventative maintenance task on at least one of the two components.

2. The method of claim 1, wherein at least two of the plurality of inputs predict a future performance of the two components by providing respective failure probabilities associated with the two components, the failure probabilities representing the likelihood the two components will fail during a predefined time period.

3. The method of claim 2, wherein the respective failure probabilities are based on a risk model and a risk curve generated by evaluating the historical data associated with components in the power plant similar to the two components.

4. The method of claim 1, wherein one of the plurality of inputs is a predicted energy price representing the expected price of electrical power on a utility grid coupled to the power plant.

5. The method of claim 1, wherein one of the plurality of inputs is a predicted power production of respective power generators associated with the two components.

6. The method of claim 1, wherein one of the plurality of inputs is at least one of:

cost associated with labor, availability of spare parts to perform the maintenance task, and cost of spare parts.

7. The method of claim 1, wherein generating respective net present values comprises generating respective net present value curves for the two components, the net present value curves provide a plurality of predicted net present values for a range of future dates.

8. The method of claim 1, wherein determining the priority between the components comprises determining the maintenance schedule that maximizes the revenue of performing the maintenance task.

9. The method of claim 1, wherein the plurality of inputs are used to generate the respective net present values by comparing the total cost of performing the preventative maintenance task to performing a maintenance task in response to the two components failing.

10. The method of claim 1, wherein the power plant is a wind farm comprising a plurality of wind turbines, wherein first one of the two components is located in a first one of the plurality of wind turbines and a second one of the two components is located in a second one of the plurality of wind turbines.

11. A system, comprising:

a computer processor; and

a memory containing a program that, when executed on the computer processor, performs an operation for scheduling maintenance tasks in a power plant, comprising;

generating, based on a plurality of inputs, respective net present values associated with performing maintenance on two components in the power plant, wherein at least one of the plurality of inputs is a value that predicts at least one of;

a future performance of the two components and a future price of electrical power;

determining a priority between the two components based on at least in part the respective net present values; and

generating, based on the determined priority, a maintenance schedule for performing a preventative maintenance task on at least one of the two components.

12. The system of claim 11, wherein at least two of the plurality of inputs predict a future performance of the two components by providing respective failure probabilities associated with the two components, the failure probabilities representing the likelihood the two components will fail during a predefined time period.

13. The system of claim 11, wherein one of the plurality of inputs is a predicted energy price representing the expected price of electrical power on a utility grid coupled to the power plant.

14. The system of claim 11, wherein one of the plurality of inputs is a predicted power production of respective power generators associated with the two components.

15. The system of claim 11, wherein the plurality of inputs are used to generate the respective net present values by comparing the total cost of performing the preventative maintenance task to performing a maintenance task in response to the two components failing.

16. A computer program product for scheduling maintenance tasks in a power plant, the computer program product comprising:

a computer-readable storage medium having computer-readable program code embodied therewith, the computer-readable program code comprising computer-readable program code configured to;

generate, based on a plurality of inputs, respective net present values associated with performing maintenance on two components in the power plant, wherein at least one of the plurality of inputs is a value that predicts at least one of;

a future performance of the two components and a future price of electrical power;

determine a priority between the two components based on at least in part the respective net present values; and

generate, based on the determined priority, a maintenance schedule for performing a preventative maintenance task on at least one of the two components.

17. The computer program product of claim 16, wherein at least two of the plurality of inputs predict a future performance of the two components by providing respective failure probabilities associated with the two components, the failure probabilities representing the likelihood the two components will fail during a predefined time period.

18. The computer program product of claim 16, wherein one of the plurality of inputs is a predicted energy price representing the expected price of electrical power on a utility grid coupled to the power plant.

19. The computer program product of claim 16, wherein one of the plurality of inputs is a predicted power production of respective power generators associated with the two components.

20. The computer program product of claim 16, wherein the plurality of inputs are used to generate the respective net present values by comparing the total cost of performing the preventative maintenance task to performing a maintenance task in response to the two components failing.

21. A method of scheduling maintenance tasks in a wind power plant, comprising:

receiving a probability of failure associated with a component in a wind turbine in the wind power plant;

receiving a predicted energy price representing an expected price of electrical power on a utility grid coupled to the wind power plant;

receiving a predicted wind power production of the wind turbine representing an expected amount of power that will be produced by the wind turbine;

generating, based on the probability of failure, predicted energy price and predicted wind power production, a revenue indicator associated with performing maintenance on the component; and

generating, based on the revenue indicator, a maintenance schedule for performing a preventative maintenance task on the component.