FLEXIBLE CLEAR AND TRANSPARENT LIGHTING STRIPS AND SIGNAGE

• US 20140331532A1
• Filed: 05/08/2013
• Published: 11/13/2014
• Est. Priority Date: 05/08/2013
• Status: Abandoned Application

• Current Assignee: Almax Manufacturing Corporation
• Original Assignee: Almax Manufacturing Corporation
• Inventors: Deppiesse, Robert W.
• Application Number:
  US13/890,127
• Publication Number:
  US 20140331532A1
• Time in Patent Office: Days
• US Class Current: 40/541
• CPC Class Codes: F21S 4/22 flexible or deformable, e.g. into a curved shape
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G09F 13/22 electroluminescent electroluminescent light sources per se H05B33/00
• CPC Class Codes: G09F 2013/222 with LEDs
• CPC Class Codes: H05K 1/189 characterised by the use of a flexible or folded printed circuit H05K3/326 takes precedence
• CPC Class Codes: H05K 2201/0108 Transparent
• CPC Class Codes: H05K 2201/10106 Light emitting diode [LED]
• CPC Class Codes: Y10T 156/1062 Prior to assembly

Abstract

Lighting strips and signs are produced using a flexible, clear and transparent substrate that is a good dielectric, such as polyethylene terephthalate (PET). Flexible metallic power bus traces are formed on at least one surface of the substrate, extending along opposite edges of the strip, or to define the shape of alphanumeric letters or graphic designs on a sign. Conductive traces electrically coupled to the flexible power bus traces are electrically connected to a plurality of light emitting devices, such as light emitting diodes (LEDs). The flexible, clear and transparent lighting strips or signs can then be mounted or hung on a window or in a display case and provide decorative lighting and illumination without obscuring objects, since light is transmitted through the substrate. The light emitted by the light sources can be white or selected to be of one or more other colors for enhanced visual and decorative effect.

Claims

1. A flexible, clear and transparent lighting strip, comprising:

(a) a flexible, clear and transparent substrate, characterized by a dielectric strength of an electrical insulator;

(b) a plurality of flexible power bus traces formed on the flexible, clear and transparent substrate and extending along at least one surface of the flexible, clear and transparent substrate, comprising a non-transparent conductive metal;

(c) a plurality of conductive traces formed on the flexible, clear and transparent substrate and disposed at spaced apart locations along the plurality of flexible power bus traces, wherein each of the plurality of conductive traces is electrically connected to one of the plurality of flexible power bus traces; and

(d) a plurality of light emitting devices spaced apart along the flexible, clear and transparent substrate and having terminals electrically connected through the conductive traces to the plurality of flexible power bus traces, to receive electrical current when the plurality of flexible power bus traces are connected to a power source, and in response to the electrical current, emitting light, the terminals of the plurality of light emitting devices being electrically connected to the conductive traces using either an electrically conductive adhesive, or a solder alloy selected for a characteristic melting temperature that is sufficiently below a temperature that would damage the flexible, clear and transparent substrate.

2. The flexible, clear and transparent lighting strip of claim 1, wherein the flexible, clear and transparent substrate comprises a strip of polyethylene terephthalate (PET) plastic.

3. The flexible, clear and transparent lighting strip of claim 2, wherein if the solder alloy is used to electrically couple the terminals of the plurality of light emitting devices to the plurality of conductive traces, the solder alloy has a melting point below about 250 degrees Fahrenheit.

4. The flexible, clear and transparent lighting strip of claim 1, wherein the plurality of light emitting devices comprise light emitting diodes (LEDs).

5. The flexible, clear and transparent lighting strip of claim 1, wherein the flexible, clear and transparent substrate and the plurality of flexible power bus traces are sufficiently flexible to enable the flexible, clear and transparent lighting strip to be rolled into multiple concentric layers without damage.

6. The flexible, clear and transparent lighting strip of claim 1, further comprising a plurality of current limiting resistors, wherein a current limiting resistor is mounted in series between each of the plurality of light emitting devices and one of the plurality of flexible power bus traces, using either the electrically conductive adhesive or the solder alloy.

7. The flexible, clear and transparent lighting strip of claim 1, wherein the flexible power bus traces comprise a conductive metal cladding applied to the flexible, clear and transparent substrate.

8. The flexible, clear and transparent lighting strip of claim 1, wherein the plurality of light emitting devices are characterized by emitting light of a selected color or a plurality of different selected colors when energized.

9. A light emitting sign comprising:

(a) a clear and transparent substrate sheet, characterized by a dielectric strength of an electrical insulator;

(b) a plurality of power bus traces formed on the clear and transparent sheet to define at least one selected from the group consisting of;

(i) a graphic design; and

(ii) at least one alphanumeric character;

(c) a plurality of conductive traces formed on the clear and transparent substrate sheet, each of the plurality of conductive traces being electrically connected to one of the plurality of power bus traces at spaced apart locations; and

(d) a plurality of light emitting devices having terminals electrically connected to the plurality of power bus traces through the plurality of conductive traces, so that the plurality of light emitting devices are applied to the clear and transparent substrate between pairs of the plurality of power bus traces and when energized by an electrically current supplied from a power source connected to the plurality of power bus traces, emit light in patterns defining the at least one of the graphic design, and the at least one alphanumeric character, the terminals of the plurality of light emitting devices being electrically connected to the conductive traces using either an electrically conductive adhesive, or a solder alloy selected for a characteristic melting temperature that is sufficiently below a temperature that would damage the clear and transparent substrate sheet.

10. The light emitting sign of claim 9, wherein the clear and transparent substrate sheet and the plurality of power bus traces are sufficiently flexible to enable the light emitting sign to be flexed around a curved supporting surface or rolled for transport without damage.

11. The light emitting sign of claim 10, wherein the clear and transparent substrate sheet comprises a sheet of polyethylene terephthalate (PET) plastic.

12. The light emitting sign of claim 11, wherein if the solder alloy is used to electrically couple the terminals of the plurality of light emitting devices to the plurality of conductive traces, the solder alloy has a melting point below about 250 degrees Fahrenheit.

13. The light emitting sign of claim 9, wherein the plurality of light emitting devices comprise light emitting diodes (LEDs).

14. The light emitting sign of claim 9, further comprising a plurality of current limiting resistors, wherein a current limiting resistor is mounted in series between each of the plurality of light emitting devices and one of the plurality of power bus traces, using either the electrically conductive adhesive or the solder alloy.

15. The light emitting sign of claim 9, wherein the flexible power bus traces comprise a conductive metal cladding applied to the clear and transparent substrate sheet.

16. The light emitting sign of claim 9, wherein the plurality of light emitting devices are characterized by emitting light of a selected color or a plurality of different selected colors when energized.

17. A method for producing a flexible, clear and transparent lighting strip, comprising:

(a) providing a flexible, clear and transparent substrate with a conductive metal cladding on at least one surface;

(b) creating a plurality of flexible power bus traces extending along the at least one surface of the flexible, clear and transparent substrate by removing portions of the conductive metal cladding;

(c) creating a plurality of conductive traces on the at least one surface of the flexible, clear and transparent substrate, by removing other portions of the conductive metal cladding, wherein each of the plurality of conductive traces is electrical connected to one of the plurality of flexible power bus traces; and

(d) mounting terminals of a plurality of light emitting devices to the flexible, clear and transparent substrate using either a conductive adhesive or a solder alloy to electrically connect the terminals to the plurality of conductive traces.

18. The method of claim 17, wherein providing the flexible, clear and transparent substrate comprises providing a strip of polyethylene terephthalate (PET) plastic that includes the conductive metal cladding on at least one surface.

19. The method of claim 17, wherein mounting the terminals of the plurality of light emitting devices to the flexible, clear and transparent substrate using the solder alloy includes using a solder alloy that has a melting point less than about 250 degree Fahrenheit.

20. The method of claim 17, further comprising mounting a current limiting resistor between one terminal of each of the plurality of light emitting devices and one of the conductive traces, using either the conductive adhesive or the solder alloy.