OFFSET TRENCHING METHODS AND APPARATUS, AND VOID RESTORATION METHODS, APPARATUS AND MATERIALS IN CONNECTION WITH SAME

• US 20140334878A1
• Filed: 03/11/2014
• Published: 11/13/2014
• Est. Priority Date: 03/14/2013
• Status: Active Application

• Current Assignee: Certusview Technologies LLC (Dycom Industries Incorporated)
• Original Assignee: Certusview Technologies LLC (Dycom Industries Incorporated)
• Inventors: Miller, Daniel Paul
• Application Number:
  US14/204,462
• Publication Number:
  US 20140334878A1
• Time in Patent Office: Days
• US Class Current: 405/154.1
• CPC Class Codes: E01C 23/0933 rotary, e.g. circular-saw joint cutters
• CPC Class Codes: E02F 3/183 with digging unit shiftable relative to the frame
• CPC Class Codes: E02F 3/188 with the axis being horizontal and transverse to the direction of travel
• CPC Class Codes: E02F 5/08 with digging wheels turning round an axis E02F5/109 takes precedence; with digging wheels per se E02F3/18
• CPC Class Codes: F16L 1/032 the pipes being continuous F16L1/038 takes precedence
• CPC Class Codes: F16L 1/065 fixed on or to vehicles
• CPC Class Codes: G02B 6/504 Installation in solid material, e.g. underground
• CPC Class Codes: H02G 1/06 for laying cables, e.g. laying apparatus on vehicle

Abstract

Methods and apparatus for forming a trench alongside a vehicle (for burying fiber optic cables, electrical conductors, and conduits). A cutting blade is coupled to the vehicle via an offset arm. As the vehicle is advanced along a road, the cutting blade is laterally offset from the vehicle and positioned so as to cut a narrow (e.g., 0.5-1.5 inches) and deep (e.g., 10-12 inches) trench alongside the vehicle (e.g., at the inner face of the street curb between the curb and a sidewalk abutting the curb). The offset arm includes one or more mechanical joints to facilitate adjustment of one or more of a lateral offset distance between the vehicle and the blade, a vertical offset distance between a blade housing and a road surface, and rotation of the blade housing around at least two axes to facilitate appropriate positioning of the cutting blade with respect to the vehicle.

Claims

1. A method, comprising:

A) forming a trench along an inner face of a street curb, wherein;

the street curb has an exposed top face, a buried bottom face, and a partially exposed outer face adjacent to and abutting a road surface;

at least a portion of the inner face of the street curb, prior to A), is adjacent to and abutting a sidewalk material;

the exposed top face of the street curb defines an x-y plane of a reference coordinate system, wherein a y-axis of a coordinate system is essentially normal to the outer face and the inner face of the street curb, an x-axis is essentially parallel to the outer face and the inner face of the street curb, and a z-axis is normal to the x-y plane; and

the trench is formed in A) such that the trench includes a first vertical sidewall substantially constituted by the inner face of the street curb and a second vertical sidewall constituted at least in part by the sidewalk material.

2. The method of claim 1, wherein the trench has a depth along a vertical dimension essentially parallel to the z-axis, extending downward from the exposed top face of the street curb, of from approximately 5 inches to approximately 15 inches.

3. The method of claim 2, wherein the depth of the trench is from approximately 10 inches to approximately 12 inches.

4. The method of claim 1, wherein the trench has a width along a lateral dimension essentially parallel to the y-axis, between the first vertical sidewall and the second vertical sidewall, of from approximately 0.5 inches to approximately 1.5 inches.

5. The method of claim 1, wherein:

the street curb has a height, between the exposed top face and the buried bottom face, of from approximately 12 inches to approximately 18 inches;

the street curb has a width, between the outer face and the inner face, of from approximately 6 inches to approximately 8 inches;

an exposed top surface of the sidewalk material is substantially coplanar with the exposed top face of the street curb; and

the sidewalk material has a thickness, extending downward from the exposed top surface of the sidewalk and essentially parallel to the z-axis, of from approximately 4 inches to approximately 6 inches.

6. The method of claim 1, wherein:

the sidewalk material is disposed on top of a native backfill material;

a first portion of the second vertical sidewall of the trench is constituted by the sidewalk material; and

a second portion of the second vertical sidewall of the trench is constituted by the native backfill material.

7. The method of claim 1, wherein the street curb is formed of an aggregate material.

8. The method of claim 1, wherein the street curb is granite.

9. The method of claim 1, wherein the street curb is concrete.

10. The method of claim 1, wherein the street curb includes a curb protection element disposed on at least a first portion of the partially exposed outer face and a second portion of the exposed top face.

11. The method of claim 1, wherein the sidewalk material is concrete.

12. The method of claim 1, wherein the sidewalk material includes at least one cobblestone.

13. The method of claim 1, wherein the sidewalk material includes at least one brick.

14. The method of claim 1, wherein the sidewalk material includes at least one paver.

15. The method of claim 1, wherein:

the street curb and the sidewalk material comprise a same monolithically poured material, wherein a boundary between the street curb and the sidewalk material is provided by a groove made in the monolithically poured material prior to hardening of the monolithically poured material; and

A) comprises forming the trench along the groove between the street curb and the sidewalk material.

16. The method of claim 1, wherein:

prior to A), the sidewalk material abuts the inner face of the street curb via an expansion joint; and

A) comprises forming the trench along the expansion joint between the inner face of the street curb and the sidewalk material.

17. The method of claim 1, wherein A) comprises:

A1) cutting the trench with a blade mechanically coupled to a vehicle disposed on the road surface.

18. The method of claim 17, wherein A1) comprises:

advancing the vehicle along the road surface in a direction substantially parallel to the x-axis while rotating the blade so as to cut the trench.

19. The method of claim 17, wherein A1) comprises:

rotating the blade in a counterclockwise direction so as to cut the trench.

20. The method of claim 17, wherein:

the vehicle has a footprint over the road surface and includes at least one tire having a tire surface facing the partially exposed outer face of the street curb;

the blade is mechanically coupled to the vehicle via an offset arm such that a blade plane of the blade is at least approximately parallel to a tire surface plane of the tire surface and laterally offset from the tire surface plane such that the blade plane is outside of the footprint of the vehicle; and

A1) comprises positioning the vehicle on the road surface such that the blade plane is adjacent to and at least approximately parallel with the inner face of the street curb.

21. The method of claim 20, wherein the offset arm includes at least one nonlinear portion.

22. The method of claim 20, wherein the offset arm includes at least one L-shaped portion.

23. The method of claim 20, wherein the offset arm includes at least one partially U-shaped portion.

24. The method of claim 20, wherein the offset arm includes:

at least one mechanical joint;

a first offset arm portion coupled to the at least one mechanical joint; and

a second offset arm portion coupled to the at least one mechanical joint,

wherein the at least one mechanical joint provides for translation and/or rotation of the first offset arm portion relative to the second offset arm portion.

25. The method of claim 24, wherein the at least one mechanical joint includes at least one hydraulic coupling.

26. The method of claim 20, wherein a lateral offset distance between the tire surface plane and the blade plane, essentially parallel to the y-axis, is from approximately 8 inches to approximately 12 inches.

27. The method of claim 26, further comprising adjusting the lateral offset distance between the tire surface plane and the blade plane.

28. The method of claim 20, further comprising rotating the blade plane around the x-axis so as to maintain the blade plane substantially parallel to the inside face of the street curb during A1).

29. The method of claim 20, wherein:

the blade is housed in a blade housing coupled to the offset arm;

the blade housing has a bottom surface from which the blade protrudes; and

the offset arm is configured such that a bottom surface plane of the bottom surface of the blade housing, when the blade is in operation to cut the trench, is vertically offset essentially along the z-axis from the road surface.

30. The method of claim 29, wherein a vertical offset distance between the road surface and the bottom surface plane of the bottom surface of the blade housing, essentially parallel to the z-axis, is from approximately 4 inches to approximately 10 inches.

31. The method of claim 30, further comprising adjusting the vertical offset distance between the road surface and the bottom surface plane of the bottom surface of the blade housing.

32. The method of claim 29, wherein A1) comprises:

positioning the vehicle on the road surface such that at least a portion of the bottom surface of the blade housing rests on the exposed top face of the street curb.

33. The method of claim 29, wherein

the blade housing further includes an outside-facing surface and a vehicle-facing surface, wherein both the outside-facing surface and the vehicle-facing surface are substantially parallel to each other and to the blade plane;

and

a lateral spacing between the blade plane and the outside-facing surface of the blade housing is from approximately 2 inches to approximately 4 inches.

34. The method of claim 29, further comprising rotating the blade housing around the y-axis so as to maintain at least a portion of the bottom surface of the blade housing in substantial contact with the exposed top surface of the street curb during A1).

35. The method of claim 1, further comprising:

B) removing from the trench debris generated during A).

36. The method of claim 35, wherein B) comprises vacuuming the debris from the trench.

37. The method of claim 35, wherein A) and B) are performed substantially contemporaneously.

38. The method of claim 1, further comprising:

C) placing in the trench at least one of fiber optic cable, electrical cable, telecommunication wire cable, and at least one conduit.

39. The method of claim 1, further comprising:

D) backfilling the trench with debris generated during A).

40. The method of claim 1, further comprising:

D) backfilling the trench with sand.

41. The method of claim 1, further comprising:

D) flowing a grout into the trench so as to partially fill the trench with the grout up to a grout level below the exposed top face of the street curb.

42. The method of claim 41, wherein a first distance between the grout level and the exposed top face of the street curb is greater than or equal to a thickness of the sidewalk material.

43. The method of claim 42, wherein the first distance is from approximately 4 inches to approximately 6 inches below the exposed top face of the street curb.

44. The method of claim 41, wherein the grout includes a non-shrinking grout.

45. The method of claim 44, wherein the grout is flowable into the trench.

46. The method of claim 44, wherein the non-shrinking grout is substantially impermeable upon drying.

47. The method of claim 41, further comprising:

E) curing the grout so as to set and rigidify the grout.

48. The method of claim 47, further comprising:

F) filling a remainder of the trench above the grout level with a mastic.

49. The method of claim 48, wherein the mastic includes an elastic compound to facilitate expansion and contraction of the sidewalk material.

50. An apparatus comprising:

a vehicle for driving on a road, the vehicle having a footprint on a road surface of the road when the vehicle is driven on the road; and

a blade mechanically coupled to the vehicle such that a blade plane of the blade is laterally offset from and is outside of the footprint of the vehicle when the vehicle is driven on the road.

51. The apparatus of claim 50, wherein the blade is configured to rotate and cut a trench on a work surface that is at the same elevation as the road surface.

52. The apparatus of claim 50, wherein the blade is configured to rotate and cut a trench on a work surface that is elevated with respect to the road surface.

53. The apparatus of claim 52, wherein the work surface comprises:

a street curb having an exposed top face elevated with respect to the road surface, a buried bottom face, a partially exposed outer face adjacent to and abutting the road surface, and an inner surface; and

a sidewalk, abutting at least a portion of the inner surface, having a top face elevated with respect to the road surface and a bottom face at a first depth from the top face,

wherein the blade is configured to cut a trench adjacent to the inner surface of the curb to a depth equal to or greater than the first depth.

54. The apparatus of claim 53, wherein the vehicle is configured to advance on the road surface substantially parallel to the outer face of the curb.

55. The apparatus of claim 50, wherein the blade is configured to cut the trench with a depth of approximately 5 inches to approximately 15 inches.

56. The apparatus of claim 50, wherein the blade is configured to cut the trench with a width of approximately 0.5 inches to approximately 1.5 inches.

57. The apparatus of claim 50, further comprising an offset arm configured to mechanically couple the blade to the vehicle.

58. The apparatus of claim 57, wherein the offset arm includes at least one non-linear portion.

59. The apparatus of claim 57, wherein the offset arm includes at least one L-shaped portion.

60. The apparatus of claim 57, wherein the offset arm includes at least one partially U-shaped portion.

61. The apparatus of claim 57, wherein one end of the offset arm is attached to the front of the vehicle.

62. The apparatus of claim 57, wherein one end of the offset arm is attached to rear of the vehicle.

63. The apparatus of claim 57, wherein one end of the offset arm is attached to the side of the vehicle.

64. The apparatus of claim 57, wherein the offset arm includes:

at least one mechanical joint;

a first offset arm portion coupled to the at least one mechanical joint; and

a second offset arm portion coupled to the at least one mechanical joint,

wherein the at least one mechanical joint provides for translation and/or rotation of the first offset arm portion relative to the second offset arm portion.

65. The apparatus of claim 64, wherein one of the first arm portion and the second arm portion is coupled to the blade, and wherein the at least one mechanical joint provides adjustment of the lateral offset of the blade plane from the vehicle footprint.

66. The apparatus of claim 65, wherein the adjustment provided is between approximately 8 inches to approximately 12 inches.

67. The apparatus of claim 64, wherein the offset arm further includes a visually readable tilt indicator for providing an indication of tilt of the blade plane.

68. The apparatus of claim 64, further comprising:

an electronic tilt sensor for outputting an electronic signal indicating a tilt of the blade plane;

a controller for receiving the electronic signal and controlling the rotation provided by the at least one mechanical joint based on the electronic signal.

69. The apparatus of claim 57, further comprising:

a blade housing partially enclosing the blade, wherein the blade housing includes a bottom surface and a bottom surface opening through which the blade protrudes,

a second joint for coupling the blade housing to the offset arm, wherein the second joint is configured to provide vertical motion to the blade housing such that the bottom surface, when the blade is in operation to cut the trench, is vertically offset from the work surface.

70. The apparatus of claim 69, wherein at least a portion of the bottom surface adjustable to maintain contact with the work surface during the operation of the blade.

71. The apparatus of claim 69, further comprising a third joint for coupling the blade housing to the offset arm, wherein the third joint is configured to rotate the blade housing around an axis that is perpendicular to the blade plane.

72. The apparatus of claim 57, further comprising

a blade housing partially enclosing the blade,

wherein the blade housing includes an inner shroud on the side of the blade facing the vehicle and an outer shroud coupled to the inner shroud disposed on the other side of the blade, wherein an outermost point on the outer shroud is no more than between approximately 2 inches to approximately 4 inches from the blade plane.

73. The apparatus of claim 69, the blade housing including an outlet near the bottom surface, the outlet configured to couple to a vacuuming system for evacuating debris produced during the operation of the blade.

74. The apparatus of claim 73, wherein the vacuuming system includes a vacuum hose coupled to the outlet on one end and coupled to a vacuuming pump at the other end.

75. The apparatus of claim 50, further comprising a curb pole attached to the offset arm, a first member of the curb pole extending out in front of the vehicle and a second member hinged to the first member extending vertically downwards towards the work surface, wherein the first member and the second member substantially coplanar with the plane of the blade.

76. An offset arm for mechanically coupling a cutting blade to a vehicle, the offset arm comprising:

a coupling mechanism to couple the offset arm to one of a front side, a rear side, and a lateral side of the vehicle; and

at least one mechanical joint to facilitate adjustment of at least one of a lateral offset distance between the vehicle and the cutting blade, a vertical offset distance between the cutting blade and a road surface, and rotation of the cutting blade around at least two axes,

wherein the offset arm is configured such that the cutting blade is laterally offset from and is outside of a footprint of the vehicle when the vehicle is driven on a road.

77. An apparatus comprising:

the offset arm of claim 76;

the cutting blade; and

a blade housing for the cutting blade, wherein the blade housing is mechanically coupled to the offset arm.

78. A system, comprising:

the apparatus of claim 77; and

the vehicle,

wherein the offset arm is coupled to the vehicle via the coupling mechanism.

79. A method for forming a trench using a cutting blade mechanically coupled to a vehicle, the method comprising:

A) advancing the vehicle such that the cutting blade traverses a surface to form a trench in the surface, wherein the cutting blade is laterally offset from and is outside of a footprint of the vehicle as the vehicle is advanced in A).

80. The method of claim 79, wherein in A), the vehicle is advanced along a road, and wherein the surface traversed by the blade is substantially coplanar with the road.

81. The method of claim 79, wherein in A), the vehicle is advanced along a road, and wherein the surface traversed by the blade is not coplanar with the road.

82. The method of claim 79, wherein the trench has a depth along a vertical dimension essentially parallel to the z-axis, extending downward from the exposed top face of the street curb, of from approximately 5 inches to approximately 15 inches.

83. The method of claim 82, wherein the depth of the trench is from approximately 10 inches to approximately 12 inches.

84. The method of claim 79, wherein the trench has a width along a lateral dimension essentially parallel to the y-axis, between the first vertical sidewall and the second vertical sidewall, of from approximately 0.5 inches to approximately 1.5 inches.