FORCE TRANSMISSION MECHANISM FOR TELEOPERATED SURGICAL SYSTEM

• US 20140338477A1
• Filed: 05/13/2014
• Published: 11/20/2014
• Est. Priority Date: 05/15/2013
• Status: Active Grant

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Inventors: DONLON, Edward P., ROGERS, Theodore W., LAMBRECHT, Bram
• Granted Patent: US 9,664,262 B2
• Time in Patent Office: Days
• US Class Current: 74/89.14
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2034/715 Cable tensioning mechanisms for removing slack
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: F16H 19/001 for conveying reciprocating or limited rotary motion
• CPC Class Codes: F16H 19/02 for interconverting rotary or oscillating motion and reciprocating motion
• CPC Class Codes: Y10T 74/18792 including worm

Abstract

A force transmission mechanism for a teleoperated surgical instrument may include a gear, a push/pull drive element, and a connection element. The push/pull drive element may be configured to transmit force to actuate an end effector of the surgical instrument and to rotate with a shaft of the surgical instrument when the shaft is rotated by the force transmission mechanism. The connection element may operatively couple the gear and the push/pull drive element. The connection element may be configured to convert rotational movement of the gear to a substantially linear movement of the push/pull drive element. The connection element may be configured to rotate with the push/pull drive element and relative to the gear.

Claims

1. A force transmission mechanism for a teleoperated surgical instrument, comprising:

a gear configured to be driven by a drive input mechanism;

a push/pull drive element configured to transmit force to actuate an end effector of the surgical instrument; and

a ball element operatively coupling the gear and the push/pull drive element,

wherein driven motion of the gear is transmitted to the push/pull drive element to actuate the end effector.

2. The force transmission mechanism of claim 1, wherein the push/pull drive element is a push/pull drive element rod.

3. The force transmission mechanism of claim 1, wherein the ball element operatively couples the gear and the push/pull drive element to convert a rotational motion of the gear to a substantially linear motion of the push/pull drive element.

4. The force transmission mechanism of claim 3, wherein the ball element is freely rotatable relative to the gear about an axis of the ball element.

5. The force transmission mechanism of claim 1, wherein the gear is a sector gear.

6. The force transmission mechanism of claim 5, wherein the sector gear includes a socket and wherein the ball element is received in the socket.

7. The force transmission mechanism of claim 5, wherein the drive input mechanism comprises an input gear engaged with the sector gear, wherein a rotation axis of the input gear and a rotation axis of the sector gear are substantially parallel to one another.

8. The force transmission mechanism of claim 5, wherein the drive input mechanism comprises an input gear engaged with the sector gear, wherein the sector gear is part of a rocker member, wherein a rotation axis of the input gear and a rotation axis of the rocker member are substantially perpendicular to one another.

9. The force transmission mechanism of claim 1, wherein the push/pull drive element passes at least partially through the ball element.

10. The force transmission mechanism of claim 1, wherein the drive input mechanism comprises an input disk configured to engage with a servomechanism of a teleoperated surgical system.

11. The force transmission mechanism of claim 10, further comprising a second input disk configured to operatively couple with a shaft of the surgical instrument to impart a rotational movement to the shaft about a longitudinal axis of the shaft.

12. The force transmission mechanism of claim 1, further comprising a plate, wherein the ball element is located between the gear and the plate.

13. The force transmission mechanism of claim 1, further comprising a biasing device to bias the gear and the push/pull drive element to a biased position.

14. The force transmission mechanism of claim 13, wherein the biasing device is a spring that biases the gear and the push/pull drive element to the biased position.

15. The force transmission mechanism of claim 1, wherein the gear is directly connected to the ball element and the ball element is directly connected to the push/pull drive element.

16. The force transmission mechanism of claim 1, wherein the gear partially surrounds the ball element.

17. A force transmission mechanism for a teleoperated surgical instrument, comprising:

a gear;

a push/pull drive element configured to transmit force to actuate an end effector of the surgical instrument and to rotate with a shaft of the surgical instrument when the shaft is rotated by the force transmission mechanism; and

a connection element operatively coupling the gear and the push/pull drive element, wherein the connection element is configured to convert rotational movement of the gear to a substantially linear movement of the push/pull drive element, and wherein the connection element is configured to rotate with the push/pull drive element and relative to the gear.

18. The force transmission mechanism of claim 17, wherein the connection element is configured to move along an arc in response to rotation of the gear.

19. The force transmission mechanism of claim 17, further comprising a drive input disk operatively coupled with the gear to impart rotational movement to the gear.

20. The force transmission mechanism of claim 17, wherein the push/pull drive element comprises a rod.

21. The force transmission mechanism of claim 17, wherein the connection element comprises a ball element.

22. The force transmission mechanism of claim 17, further comprising a guide aperture through which the push/pull drive element extends from the force transmission mechanism to the shaft of the teleoperated surgical instrument.

23. The force transmission mechanism of claim 17, wherein the gear is a sector gear.

24. A surgical instrument for a teleoperated surgical system, comprising:

a shaft;

an end effector disposed at a distal portion of the shaft; and

a force transmission mechanism disposed at a proximal portion of the shaft, comprising;

a gear configured to be driven by a drive input mechanism;

a push/pull drive element extending along the shaft to the end effector, wherein the push/pull drive element is configured to transmit force to actuate the end effector; and

a connection element operatively coupling the gear and the push/pull drive element to convert rotational movement of the gear to a substantially linear movement of the push/pull drive element to actuate the end effector;

wherein the connection element is configured to rotate with the push/pull drive element and relative to the gear.

25. The surgical instrument of claim 24, wherein the gear is a sector gear.

26. The surgical instrument of claim 24, wherein the force transmission mechanism further comprises the drive input mechanism, wherein the drive input mechanism is an input disk engaged with the sector gear and configured to impart a rotational movement to the sector gear.

27. The surgical instrument of claim 26, wherein the force transmission mechanism further comprises a second input disk, wherein the second input disk is configured to impart a rotational movement to rotate the shaft of the surgical instrument.