ALTERNATOR FAN

• US 20140339964A1
• Filed: 05/16/2013
• Published: 11/20/2014
• Est. Priority Date: 05/16/2013
• Status: Active Grant

• Current Assignee: PHINIA TECHNOLOGIES INC.
• Original Assignee: Remy Technologies LLC (BorgWarner Incorporated)
• Inventors: Neet, Kirk, Bledsoe, Christopher
• Granted Patent: US 9,537,373 B2
• Time in Patent Office: Days
• US Class Current: 310/60.R
• CPC Class Codes: H02K 9/06 with fans or impellers driven by the machine shaft

Abstract

An alternator fan includes a base member having a central hub, an outer peripheral edge, and a web that extends between the central hub and the outer peripheral edge, and a plurality of openings extending through web. A plurality of fan blade elements is arranged in corresponding ones of each of the plurality of openings.

Claims

1. An alternator fan comprising:

a base member including a central hub, an outer peripheral edge, and a web that extends between the central hub and the outer peripheral edge, and a plurality of openings extending through web; and

a plurality of fan blade elements arranged in corresponding ones of each of the plurality of openings.

2. The alternator fan according to claim 1, wherein the plurality of openings extend generally radially outwardly between the central hub and the outer peripheral edge.

3. The alternator fan according to claim 2, wherein each of the plurality of openings extends along a curvilinear path.

4. The alternator fan according to claim 1, wherein each of the plurality of fan blade elements includes a base portion and a blade portion extending from the base portion.

5. The alternator fan according to claim 4, wherein the base portion extends from a first end portion to a second end portion through an intermediate portion and the blade portion extends from a first end section to a second end section through an intermediate section, the intermediate section extending along the intermediate portion being arranged between the first and second end portions.

6. The alternator fan according to claim 5, wherein the blade portion extends outwardly from the base portion at one of the first and second end portions.

7. The alternator fan according to claim 5, wherein the blade portion extends outwardly from the base portion substantially centrally from the intermediate portion.

8. The alternator fan according to claim 4, wherein the base portion includes a first base portion extending outwardly from the blade portion in a first direction and a second base portion extending outwardly from the blade portion in a second direction that is distinct from the first direction.

9. The alternator fan according to claim 4, wherein the base portion is materially integrally formed with the blade portion.

10. An alternator comprising:

a housing;

a stator mounted to the housing;

a rotor rotatably mounted relative to the stator within the housing; and

an alternator fan fixedly mounted relative to the rotor, the alternator fan including;

a base member including a central hub, an outer peripheral edge, and a web that extends between the central hub and the outer peripheral edge, and a plurality of openings extending through web; and

a plurality of fan blade elements arranged in corresponding ones of each of the plurality of openings.

11. The alternator according to claim 10, wherein the plurality of openings extend generally radially outwardly between the central hub and the outer peripheral edge.

12. The alternator according to claim 10, wherein each of the plurality of fan blade elements includes a base portion and a blade portion extending from the base portion.

13. The alternator according to claim 12, wherein the base portion extends from a first end portion to a second end portion through an intermediate portion and the blade portion extends from a first end section to a second end section through an intermediate section, the intermediate section extending along the intermediate portion being arranged between the first and second end portions.

14. The alternator according to claim 13, wherein the blade portion extends outwardly from the base portion at one of the first and second end portions.

15. The alternator according to claim 13, wherein the blade portion extends outwardly from the base portion substantially centrally from the intermediate portion.

16. The alternator according to claim 12, wherein the base portion includes a first base portion extending outwardly from the blade portion in a first direction and a second base portion extending outwardly from the blade portion in a second direction that is distinct from the first direction.

17. The alternator according to claim 12, wherein the base portion is materially integrally formed with the blade portion.

18. The alternator according to claim 12, wherein the rotor includes a pole piece, the base portion being clamped between the pole piece and the base member.

19. The alternator according to claim 12, wherein the each of the plurality of fan blade elements is secured to the base member through an interference fit.