METHODS, SYSTEMS, AND DEVICES FOR HIGH-LEVEL DISINFECTION

• US 20140341777A1
• Filed: 05/16/2014
• Published: 11/20/2014
• Est. Priority Date: 05/17/2013
• Status: Active Grant

• Current Assignee: Germitec SA
• Original Assignee: Germitec SA
• Inventors: Smith, Adrian Edward, Deshays, Clment, Chess, Robert Bruce, Lepine, Frdric
• Granted Patent: US 9,364,573 B2
• Time in Patent Office: Days
• US Class Current: 422/24
• CPC Class Codes: A61B 8/4422 related to hygiene or sterilisation
• CPC Class Codes: A61L 2/10 Ultraviolet radiation
• CPC Class Codes: A61L 2/24 Apparatus using programmed or automatic operation
• CPC Class Codes: A61L 2202/11 Apparatus for generating biocidal substances, e.g. vaporisers, UV lamps
• CPC Class Codes: A61L 2202/14 Means for controlling sterilisation processes, data processing, presentation and storage means, e.g. sensors, controllers, programs
• CPC Class Codes: A61L 2202/24 Medical instruments, e.g. endoscopes, catheters, sharps
• CPC Class Codes: G01J 1/429 applied to measurement of ultraviolet light using counting tubes G01T
• CPC Class Codes: G01K 13/00 Thermometers specially adapted for specific purposes

Abstract

A disinfection device includes a disinfection chamber into which a radiation source emits ultraviolet-C (UV-C) radiation. A radiation sensor detects the amount of UV-C radiation within the disinfection chamber, and a temperature sensor produces temperature values of a temperature within the disinfection chamber. A processing unit generates accumulated UV-C radiation values and verifies that the accumulated UV-C radiation value in the disinfection chamber reaches a first radiation threshold while also verifying that the temperature in the disinfection chamber stays below a first temperature threshold. The UV-C radiation may be emitted into the disinfection chamber over one or more fixed periods of time while the total time for the disinfection process is limited to a primary time interval. The process may terminate successfully if the first radiation threshold is exceeded before the primary time interval expires. The disinfection device provides high level disinfection of contaminated articles in a short time and at a low temperature.

Claims

1. A disinfection device, comprising:

a disinfection chamber having an interior volume;

at least one radiation source configured to emit ultraviolet-C (UV-C) radiation into the disinfection chamber;

at least one radiation sensor configured to detect an amount of UV-C radiation within the interior volume of the disinfection chamber;

at least one temperature sensor configured to produce a temperature value representative of at least one temperature within the interior volume of the disinfection chamber; and

a processing unit configured to direct operations of the disinfection device, the operations including;

generating an accumulated UV-C radiation value, the accumulated UV-C radiation value representing an amount of UV-C radiation detected by the at least one radiation sensor;

verifying that the accumulated UV-C radiation value reaches a first radiation threshold; and

verifying that the temperature value from the temperature sensor does not reach a first temperature threshold.

2. The disinfection device of claim 1, comprising:

a positioning assembly configured to position a contaminated article within the interior volume of the disinfection chamber; and

a calibration sensor affixed to the positioning assembly, the calibration sensor configured to detect UV-C radiation within the interior volume of the disinfection chamber, wherein the operations of the processing unit further include;

generating at least one calibration factor during a calibration procedure; and

applying the at least one calibration factor to at least one of UV-C radiation values produced by the at least one radiation sensor or the accumulated UV-C radiation value.

3. The disinfection device of claim 1, wherein the first radiation threshold is between about 1,500 μ

W/cm² and about 5,000 μ

W/cm².

4. The disinfection device of claim 1, wherein the first temperature threshold is between about 35°

C. and about 55°

C.

5. The disinfection device of claim 1, wherein the at least one radiation source includes:

a first UV-C emitting lamp having a radiant output power rating of between 5 Watts and 100 Watts and a wavelength output specification of between about 240 nanometers and about 270 nanometers; and

a second UV-C emitting lamp having a radiant output power rating of between 5 Watts and 100 Watts and a wavelength output specification of between about 240 nanometers and about 270 nanometers, wherein the first and second UV-C emitting lamps are positioned to create a disinfection region, and wherein emitted radiation in the disinfection region reaching the first radiation threshold is delivered over the course of a disinfection cycle.

6. The disinfection device of claim 5, wherein the disinfection cycle is about 10 seconds and 600 seconds.

7. The disinfection device of claim 1, wherein the operations of the disinfection device directed by the processing unit include:

configuring a primary-timed-interval and a fixed-time-period;

directing the at least one UV-C radiation source to emit radiation over the fixed-time-period;

updating the accumulated UV-C radiation value after an expiration of the fixed-time-period;

if the accumulated UV-C radiation value does not reach the first radiation threshold, then re-directing the at least one UV-C radiation source to emit radiation over the fixed-time-period; and

detecting an expiration of the primary-timed-interval, and based on a comparison of the accumulated UV-C radiation value to the first radiation threshold, providing an indication of disinfection success or disinfection failure.

8. The disinfection device of claim 7, wherein the operations of the disinfection device directed by the processing unit include:

comparing the temperature value to the first temperature threshold; and

providing an indication of disinfection success or disinfection failure based on the comparison of the temperature value to the first temperature threshold.

9. The disinfection device of claim 8, wherein the operations of the disinfection device directed by the processing unit include:

configuring a second temperature threshold, the second temperature threshold representing a lower temperature than the first temperature threshold;

detecting that the temperature value has reached the second temperature threshold; and

directing the at least one UV-C radiation source to stop emitting radiation during a wait-mode.

10. The disinfection device of claim 1, wherein the operations of the disinfection device directed by the processing unit include:

detecting that the accumulated UV-C radiation value is below an expected radiation threshold value; and

identifying a shadowing condition caused by an article within the interior volume, at least a portion of the article positioned between the at least one radiation source and the at least one radiation sensor; and

adjusting a time window during which the at least one radiation source is directed to emit the UV-C radiation based on the shadowing condition.

11. A disinfection method, comprising:

providing a disinfection chamber having an interior volume, the disinfection chamber arranged to receive ultraviolet-C (UV-C) radiation emitted by at least one radiation source;

directing the at least one radiation source to emit UV-C radiation into the interior volume over a fixed period of time that does not exceed a primary-timed-interval;

detecting with at least one radiation sensor an amount of UV-C radiation within the interior volume of the disinfection chamber;

generating based on values from at least one temperature sensor a temperature value representative of at least one temperature within the interior volume of the disinfection chamber; and

verifying that the temperature value does not reach a first temperature threshold during the primary-timed-interval.

12. The disinfection method of claim 11, comprising:

generating an accumulated UV-C radiation value, the accumulated UV-C radiation value representing the amount of UV-C radiation detected by the at least one radiation sensor over the fixed period of time; and

verifying that the accumulated UV-C radiation value reaches a first radiation threshold.

13. The disinfection method of claim 11, wherein the temperature value represents an ambient temperature of the interior region.

14. The disinfection method of claim 11, comprising:

positioning an article to be disinfected within the interior volume, wherein the temperature value represents a temperature of at least one surface of the article.

15. The disinfection method of claim 11, comprising:

positioning an article to be disinfected within the interior volume;

generating an accumulated UV-C radiation value, the accumulated UV-C radiation value representing the amount of UV-C radiation detected by the at least one radiation sensor over the fixed period of time; and

if the accumulated UV-C radiation value does not reach a first radiation threshold, then re-directing the at least one UV-C radiation source to emit radiation over the fixed-time-period.

16. A non-transitory computer readable medium having executable software instructions thereon that, when executed, cause a processing unit operate a disinfection device, comprising:

executing a monitoring algorithm, the monitoring algorithm configured to perform the acts of;

receiving an open/closed status indication associated with an access opening to a disinfection chamber of the disinfection device;

preventing a radiation source of the disinfection device from emitting radiation based on the open/closed status indication;

concurrent with executing the monitoring algorithm, executing a disinfecting algorithm configured to perform the acts of;

directing the radiation source to emit UV-C radiation into an interior volume of the disinfection chamber over a fixed period of time;

detecting with at least one radiation sensor an amount of UV-C radiation within the interior volume of the disinfection chamber;

generating an accumulated UV-C radiation value, the accumulated UV-C radiation value representing an amount of UV-C radiation detected by the at least one radiation sensor;

verifying that the accumulated UV-C radiation value reaches a first radiation threshold; and

verifying that a temperature value from a temperature sensor does not reach a first temperature threshold.

17. The non-transitory computer readable medium of claim 16 having executable software instructions thereon that, when executed, cause the processing unit operate the disinfection device, wherein executing the monitoring algorithm further comprises:

operating a temperature control device, the temperature control device including at least one of a cooling device and a heating device.

18. The non-transitory computer readable medium of claim 17 having executable software instructions thereon that, when executed, cause the processing unit to operate the disinfection device, wherein operating the temperature control device includes maintaining a temperature in the disinfecting chamber between about 35°

C. and about 55°

C.

19. The non-transitory computer readable medium of claim 16 having executable software instructions thereon that, when executed, cause the processing unit to operate the disinfection device, wherein executing the monitoring algorithm further comprises:

monitoring at least one parameter associated with the radiation source; and

adjusting the at least one parameter before the accumulated UV-C radiation value reaches the first radiation threshold.

20. The non-transitory computer readable medium of claim 19 having executable software instructions thereon that, when executed, cause the processing unit to operate the disinfection device, wherein adjusting the at least one parameter causes the radiation source to emit UV-C radiation at a power of between 5 Watts and 100 Watts.