ELECTRODE ASSEMBLY AND SECONDARY BATTERY INCLUDING CATHODE AND ANODE HAVING DIFFERENT SHAPES

• US 20140349181A1
• Filed: 08/14/2014
• Published: 11/27/2014
• Est. Priority Date: 04/16/2012
• Status: Abandoned Application

• Current Assignee: LG Chem Limited (LG Corporation)
• Original Assignee: LG Chem Limited (LG Corporation)
• Inventors: Lee, Min Hee, Lee, Jae Hyun, Lee, Seong Min, Kim, Jihyun, Park, Tae Jin, Lim, Soo Hyun
• Application Number:
  US14/459,453
• Publication Number:
  US 20140349181A1
• Time in Patent Office: Days
• US Class Current: 429/211
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/654 located inside the innermost case of the cells, e.g. mandrels, electrodes or electrolytes
• CPC Class Codes: H01M 10/6553 Terminals or leads
• CPC Class Codes: H01M 4/485 of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy H01M4/505, H01M4/525 take precedence
• CPC Class Codes: H01M 4/505 of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
• CPC Class Codes: H01M 4/525 of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
• CPC Class Codes: H01M 50/46 Separators, membranes or diaphragms characterised by their combination with electrodes
• CPC Class Codes: H01M 50/533 characterised by the shape of the leads or tabs
• CPC Class Codes: H01M 50/54 Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

Disclosed is an electrode assembly including a plurality of alternately arranged cathode and anode plates, a separator interposed between the cathode plate and the anode plate, a plurality of cathode tabs respectively formed on the cathode plates, a plurality of anode tabs respectively formed on the anode plates, a cathode lead coupled to the cathode tabs, and an anode lead coupled to the anode tabs, wherein i) the cathode and anode tabs have different shapes and widths of the cathode tabs and the anode tabs are equal to 2 to 100% the length of electrode surfaces with the tabs formed thereon, or ii) the cathode tabs and the anode tabs are asymmetrically arranged with respect to electrode surfaces with the cathode and anode tabs formed thereon and widths of the cathode tabs and the anode tabs are equal to 5 to 45% the length of the electrode surfaces.

Claims

1. An electrode assembly comprising:

a plurality of alternately arranged cathode and anode plates;

a separator disposed between the cathode plate and the anode plate;

a plurality of cathode tabs respectively formed on the cathode plates;

a plurality of anode tabs respectively formed on the anode plates;

a cathode lead coupled to the cathode tabs; and

an anode lead coupled to the anode tabs,

wherein the cathode tabs and the anode tabs have different shapes and widths of the cathode tabs and the anode tabs are equal to 2 to 100% a length of electrode surfaces with the tabs formed thereon.

2. The electrode assembly according to claim 1, wherein the cathode tabs and the anode tabs have different polygonal shapes.

3. The electrode assembly according to claim 1, wherein any one kind of the cathode and anode tabs has a shape with an arc end portion.

4. The electrode assembly according to claim 1, wherein the widths of the cathode tabs and the anode tabs are equal to 2 to 80% the length of electrode surfaces with the tabs formed thereon.

5. The electrode assembly according to claim 1, wherein the cathode tabs and the anode tabs are positioned on an end portion in a lateral direction of the electrode assembly, or respectively positioned on opposite end portions of the electrode assembly facing each other, or respectively positioned on end portions of the electrode assembly perpendicular to each other, when viewed in plan view in manufacture of the electrode assembly.

6. The electrode assembly according to claim 5, wherein the cathode tabs and the anode tabs are positioned on an end portion in a lateral direction of the electrode assembly when viewed in plan view in manufacture of the electrode assembly, and the widths of the cathode tabs and the anode tabs are equal to 5 to 45% the length of electrode surfaces with the tabs formed thereon.

7. The electrode assembly according to claim 6, wherein the widths of the cathode tabs and the anode tabs are equal to 10 to 40% the length of electrode surfaces with the tabs formed thereon.

8. The electrode assembly according to claim 5, wherein the cathode tabs and the anode tabs are respectively positioned on opposite end portions of the electrode assembly facing each other, or respectively positioned on end portions of the electrode assembly perpendicular to each other, when viewed in plan view in manufacture of the electrode assembly, and the widths of the cathode tabs and the anode tabs are equal to 10 to 80% the length of electrode surfaces with the tabs formed thereon.

9. The electrode assembly according to claim 8, wherein the widths of the cathode tabs and the anode tabs are equal to 15 to 70% the length of electrode surfaces with the tabs formed thereon.

14. The electrode assembly according to claim 1, wherein the cathode lead and the anode lead have different shapes.

15. The electrode assembly according to claim 14, wherein the cathode lead and the anode lead have different polygonal shapes.

16. The electrode assembly according to claim 14, wherein any one of the cathode lead and the anode lead has a shape with an arc end portion.

17. The electrode assembly according to claim 14, wherein the cathode lead or the anode lead has a bent shape so that the cathode lead and the anode lead are asymmetrically positioned with respect to the electrode surfaces.

18. The electrode assembly according to claim 1, wherein materials constituting the cathode tabs and the anode tabs are identical.

19. The electrode assembly according to claim 1, wherein materials constituting the cathode and anode leads are identical.

20. The electrode assembly according to claim 1, wherein heights of welding portions where the cathode tabs and the anode tabs are respectively coupled to the cathode lead and the anode lead are equal to 3 to 30% a height of the cathode and anode leads.

21. The electrode assembly according to claim 20, wherein the heights of welding portions where the cathode tabs and the anode tabs are respectively coupled to the cathode lead and the anode lead are equal to 3 to 20% the height of the cathode and anode leads.

22. The electrode assembly according to claim 1, wherein the cathode plate comprises, as a cathode active material, a spinel-structure lithium manganese composite oxide represented by Formula 1 below:

Li_xM_yMn<sub>2−

y</sub>O<sub>4−

z</sub>A_z 

 

(1)

wherein 0.9≦

x≦

1.2, 0<

y<

2, and 0≦

z<

0.2;

M is at least one element selected from the group consisting of Al, Mg, Ni, Co, Fe, Cr, V, Ti, Cu, B, Ca, Zn, Zr, Nb, Mo, Sr, Sb, W, Ti, and Bi; and

A is at least one monovalent or divalent anion.

23. The electrode assembly according to claim 22, wherein the lithium manganese composite oxide of Formula 1 is a lithium nickel manganese composite oxide (LNMO) represented by Formula 2 below:

Li_xNi_yMn<sub>2−

y</sub>O₄ 

 

(2)

wherein 0.9≦

x≦

1.2 and 0.4≦

y≦

0.5.

24. The electrode assembly according to claim 23, wherein the lithium nickel manganese composite oxide is LiNi_0.5Mn_1.5O₄ or LiNi_0.4Mn_1.6O₄.

25. The electrode assembly according to claim 1, wherein the cathode plate comprises, as a cathode active material, at least one of oxides represented by Formulas 3 and 4:

Li_1+x′

Ni<sub>1−

y′

−

z′

−

t</sub>Mn_y′

Co_z′

M′

_tO<sub>2−

w</sub>A′

_w 

 

(3)

wherein −

0.2<

x′

<

0.2, 0≦

y′

≦

0.4, 0≦

z′

≦

0.4, 0≦

t≦

0.2, and 0≦

w≦

0.05;

M′

=a first row transition metal such as Fe, Cr, Ti, Zn, V, or the like, Al, Mg, or the like;

A′

=Groups 6A and 7A elements such as S, Se, F, Cl, I, and the like, and

Li_1+x″

Mn<sub>2−

y″</sub>

M″

_y″

O<sub>4−

w′</sub>

A″

_w′

 

 

(4)

wherein −

0.2<

x″

<

0.2, 0≦

y″

<

0.4, and 0≦

w′

≦

0.05;

M″

=a first row transition metal such as Ni, Mn, Fe, Cr, Ti, Zn, V, or the like; and

A″

=Groups 6A and 7A elements such as S, Se, F, Cl, I, and the like.

26. The electrode assembly according to claim 25, wherein the cathode active material is at least one oxide selected from the group consisting of LiNi_1/3Mn_1/3Co_1/3O₂, LiNi_0.6Co_0.2Mn_0.2O₂, LiNi_0.8Co_0.1Mn_0.1O₂, and LiMn₂O₄.

27. The electrode assembly according to claim 1, wherein the anode plate comprises, as an anode active material, lithium titanium oxide (LTO) represented by Formula 5 below:

Li_aTi_bO₄ 

 

(5)

wherein 0.5≦

a≦

3 and 1≦

b≦

2.5.

28. The electrode assembly according to claim 27, wherein the lithium titanium oxide is Li_1.33Ti_1.67O₄ or LiTi₂O₄.

29. A secondary battery comprising the electrode assembly according to claim 1.

10. An electrode assembly comprising:

a plurality of alternately arranged cathode and anode plates;

a separator disposed between the cathode plate and the anode plate;

a plurality of cathode tabs respectively formed on the cathode plates;

a plurality of anode tabs respectively formed on the anode plates;

a cathode lead coupled to the cathode tabs; and

an anode lead coupled to the anode tabs,

wherein the cathode tabs and the anode tabs are asymmetrically positioned with respect to electrode surfaces with the tabs formed thereon, and widths of the cathode tabs and the anode tabs are equal to 5 to 45% a length of the electrode surfaces.

11. The electrode assembly according to claim 10, wherein, when manufacturing the electrode assembly, the cathode tabs and the anode tabs are formed such that the cathode tabs are positioned on longer electrode surfaces than electrode surfaces on which the anode tabs are formed.

12. The electrode assembly according to claim 10, wherein, when manufacturing the electrode assembly, the cathode tabs and the anode tabs are formed such that the anode tabs are positioned on longer electrode surfaces than electrode surfaces on which the cathode tabs are formed.

13. The electrode assembly according to claim 10, wherein the widths of the cathode tabs and the anode tabs are equal to 10 to 40% the length of the electrode surfaces.