HIGH STRAIN DYNAMIC LOAD TESTING PROCEDURE

• US 20140352449A1
• Filed: 05/28/2014
• Published: 12/04/2014
• Est. Priority Date: 05/29/2013
• Status: Active Grant

• Current Assignee: Charles J. Kelleher, Glen G. Hale
• Original Assignee: Charles J. Kelleher, Glen G. Hale
• Inventors: Hale, Glen G., Kelleher, Charles J.
• Granted Patent: US 9,605,404 B2
• Time in Patent Office: Days
• US Class Current: 73/786
• CPC Class Codes: E02D 27/48 Foundations inserted underneath existing buildings or constructions making a new substructure subsequent to lifting or moving of buildings E04G23/06
• CPC Class Codes: E02D 33/00 Testing foundations or foundation structures testing methods and apparatus, see the relevant subclasses of class G01; testing structures or apparatus as regards function, in general, G01M; testing or determining chemical or physical properties, in general G01N
• CPC Class Codes: E02D 5/38 making by use of mould-pipes or other moulds
• CPC Class Codes: E02D 7/02 Placing by driving E02D7/18 - E02D7/24 take precedence
• CPC Class Codes: G01M 5/0058 of elongated objects, e.g. pipes, masts, towers or railways
• CPC Class Codes: G01N 3/303 generated only by free-falling weight

Abstract

A method is provided for using low-overhead equipment to perform a dynamic load test on pipe piles of a deep pile foundation for an existing building. The existing building is lifted to a predetermined elevation above grade and cribbing stacks are positioned to support the existing building at the predetermined elevation above grade. The cribbing stacks are spaced from each other enabling low-overhead equipment to maneuver underneath the elevated building to drill drive pipe piles and to position a drop weight used for dynamic load testing the driven pipe piles. Grout is pumped under pressure into the pipe piles continuously during the drill driving of the pipe piles so that grout exits through a grout port to mix with disturbed soil about the pipe pile to encase the pipe pile in a grout-soil mixture. Sensors are attached to the pipe pile being tested. The sensors provide information regarding the pipe pile impacted by the drop weight. Bearing capacity and other pipe pile characteristics that indicate whether the pipe pile tested is acceptable are determined from the information provided by the sensors.

Claims

1. A method for using low-overhead equipment to conduct dynamic load testing a test pipe pile for a deep pile foundation being constructed underneath an elevated, existing building, comprising the steps of:

a) driving the test pipe pile using low-overhead equipment, the test pipe pile comprising a starter pile segment and an uppermost pile segment having a top end, the starter pile segment being disposed at one end and the uppermost pile segment being disposed at the opposite end, the starter pile segment creates disturbed soil surrounding the starter pile segment as the starter pile segment is driven;

b) injecting grout under pressure into the test pipe pile during the driving thereof so that grout exits through a grout port to mix with the disturbed soil to encase the test pipe pile in a grout-soil mixture;

c) leaving a portion of the uppermost pile segment of the test pipe pile above grade;

d) attaching at least one of a plurality of sensors to the uppermost pile segment, the at least one of a plurality of sensors being disposed above grade and spaced a distance from the top end of the uppermost pile segment;

e) disposing a strike plate over the top end of the of the uppermost pile segment;

f) positioning a drop weight suspended from low-overhead equipment over the strike plate and underneath the elevated, existing building;

g) dropping the drop weight to transfer impact force to the strike plate and the test pipe pile;

h) sending information to a PDA device, the information being characteristics of the test pipe pile derived from the sensors and resulting from the impact force;

i) determining the acceptability of the test pipe pile for the deep pile foundation;

j) connecting a pile cap to the top end of the uppermost pile segment; and

k) securing the pile cap to the existing building.

2. A method as in claim 1 wherein the step of injecting grout under pressure is done continuously while the test pipe pile is being driven.

3. A method as in claim 1 further comprising the step of allowing the grout-soil mixture and grout within the test pipe pile to cure before dropping the drop weight.

4. A method as in claim 1 wherein the grout injected into the uppermost pile segment is injected to a predetermine height within the uppermost pile segment and the strike plate is spaced from the predetermined height of the grout within the uppermost pile segment.

5. A method as in claim 1 wherein the plurality of sensors comprise at least one strain transducer and at least one accelerometer.

6. A method as is claim 1 wherein the strike plate further comprises a pipe insert extending from the underside of the strike plate, the pipe insert nests within a hollow region defined by the top end of the uppermost pile segment.

7. A method as in claim 1 further comprises the step of disposing a cushion on the strike plate, the strike plate and cushion receive impact from the dropping of the drop weight.

8. A method as is claim 1 further comprises preparing the uppermost pile segment of the test pipe pile to receive sensors for dynamic load testing by pre-drilling a sensor bore for each of the plurality of sensors before the test pipe pile is driven.

9. A method as in claim 8 wherein the step of preparing the uppermost pile segment further comprises inserting a removable bolt into each pre-drilled sensor bore.

10. A method as in claim 9 wherein the step of preparing the uppermost pile segment further comprises applying a coating to least one removable bolt, the coating for facilitating the removal of the removable bolt before attaching the sensors.

11. A method for preparing an uppermost pile segment of a pipe pile to receive sensors for dynamic load testing the pipe pile to which the uppermost pile segment is connected after it is driven using low-overhead equipment underneath an elevated, existing building, comprising the steps of:

a) before the uppermost pile segment of the pipe pile is driven, drilling a plurality of sensor bores in the uppermost pile segment spaced from a top end of the uppermost pile segment and disposed to be above grade when the pipe pile is driven;

b) tapping at least one of the sensor bores to receive a removable bolt;

c) inserting the removable bolt into the at least one of the sensor bores;

d) driving the pipe pile using low-overhead equipment, the pipe pile comprising a starter pile segment and the uppermost pile segment, the starter pile segment creates disturbed soil surrounding the starter pile segment as the starter pile segment is driven;

e) injecting grout under pressure into the pipe pile during the driving thereof so that grout exits through a grout port to mix with the disturbed soil to encase the pipe pile in a grout-soil mixture;

f) leaving a portion of the uppermost pile segment of the pipe pile and the plurality of sensor bores above grade;

g) allowing the grout-soil mixture and grout within the pipe pile to cure; and

h) removing the removable bolt from the sensor bore so that the sensor bore may receive a sensor.

12. A method as in claim 11 wherein the step of injecting grout under pressure is done continuously while the pipe pile is being driven.

13. A method as in claim 11 further comprising the step of applying a coating the removable bolt, the coating for facilitating the removal of the removable bolt before attaching the sensor.

14. A method as in claim 11 wherein the plurality of sensor bores is disposed in a predetermined pattern.

15. A method as in claim 14 wherein the plurality of sensor bores comprise at least one sensor bore configured to receive a strain transducer and at least one sensor bore configured to receive an accelerometer.

16. A method as in claim 15 wherein the at least one sensor bore configured to receive a strain transducer is spaced a predetermined distance from the at least one sensor bore to receive an accelerometer.

17. A method as in claim 15 wherein the plurality of sensor bores comprise at least two sensor bores configured to receive the strain transducer and the sensor bores configured to receive the strain transducer are disposed 180°

opposite each other.

18. A method as in claim 15 wherein the plurality of sensor bores comprise at least two sensor bores configured to receive the accelerometer and the sensor bores configured to receive the accelerometer are disposed 180°

opposite each other.

19. A method for using low-overhead equipment to conduct dynamic load testing of a test pipe pile for a deep pile foundation being constructed underneath an elevated, existing building, comprising the steps of:

a) before an uppermost pile segment of the test pipe pile is driven, drilling a plurality of sensor bores in the uppermost pile segment spaced from a top end of the uppermost pile segment and disposed to be above grade when the test pipe pile is driven;

b) tapping at least one of the sensor bores to receive a removable bolt;

c) inserting the removable bolt into the at least one of the sensor bores;

d) applying a coating to the removable bolt, the coating for facilitating the removal of the removable bolt before attaching a sensor;

e) driving the test pipe pile using low-overhead equipment, the test pipe pile comprising a starter pile segment and the uppermost pile segment having a top end, the starter pile segment is disposed at one end and the uppermost pile segment is disposed the opposite end, the starter pile segment creates disturbed soil surrounding the starter pile segment as the starter pile segment is driven;

f) injecting grout under pressure into the test pipe pile during the driving thereof so that grout exits through a grout port to mix with the disturbed soil to encase the test pipe pile in a grout-soil mixture;

g) leaving a portion of the uppermost pile segment of the test pipe pile above grade;

h) allowing the grout-soil mixture and grout within the test pipe pile to cure;

i) removing the removable bolt from the sensor bore so that the sensor bore may receive the sensor;

j) attaching at least one of a plurality of sensors to the uppermost pile segment, the at least one of a plurality of sensors being disposed above grade and spaced a distance from the top end of the uppermost pile segment;

k) disposing a strike plate over the top end of the of the uppermost pile segment;

l) positioning a drop weight suspended from low-overhead equipment over the strike plate and underneath the elevated, existing building;

m) dropping the drop weight to transfer impact force to the strike plate and the test pipe pile;

n) sending information to a PDA device, the information being characteristics of the test pipe pile derived from the sensors and resulting from the impact force;

o) determining the acceptability of the test pipe pile for the deep pile foundation;

p) connecting a pile cap to the top end of the uppermost pile segment; and

q) securing the pile cap to the existing building.

20. A method as in claim 19 wherein the plurality of sensor bores comprise at least one sensor bore configured to receive a strain transducer and at least one sensor bore configured to receive an accelerometer.