SYSTEM, METHOD AND APPARATUS FOR CONTROLLING GROUND OR CONCRETE TEMPERATURE

• US 20140353864A1
• Filed: 05/28/2013
• Published: 12/04/2014
• Est. Priority Date: 05/28/2013
• Status: Abandoned Application

• Current Assignee: Vulcan Intellectual Properties LLC
• Original Assignee: Vulcan Intellectual Properties LLC
• Inventors: Grochoski, Chester
• Application Number:
  US13/903,160
• Publication Number:
  US 20140353864A1
• Time in Patent Office: Days
• US Class Current: 264/40.6
• CPC Class Codes: B29C 35/007 Tempering units for temperature control of moulds or cores, e.g. comprising heat exchangers, controlled valves, temperature-controlled circuits for fluids B29C35/0294 takes precedence
• CPC Class Codes: C04B 2111/00 Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
• CPC Class Codes: C04B 41/0081 characterised by the subsequent cooling step
• CPC Class Codes: F24D 19/1006 for water heating systems
• CPC Class Codes: F24D 3/1066 Distributors for heating liquids
• CPC Class Codes: F24D 3/12 Tube and panel arrangements for ceiling, wall, or underfloor heating electric underfloor heating F24D13/02
• CPC Class Codes: F28D 2021/0077 for tempering, e.g. with cooling or heating circuits for temperature control of elements
• CPC Class Codes: G01N 33/383 Concrete or cement
• CPC Class Codes: G05D 23/1917 using digital means
• CPC Class Codes: Y02B 30/00 Energy efficient heating, ventilation or air conditioning [HVAC]

Abstract

A system, method and apparatus is described for achieving and maintaining concrete temperature during curing in order to improve the compressive strength of the finished concrete. A model to predict ambient conditions during a concrete pour is used to design an equipment layout scheme. A heating apparatus and a control system operate within the system to control concrete curing temperature. The system, method and apparatus are particularly useful for designing concrete pours of elevated slabs because the equipment layout is recommended based on the location of heat sinks such as I-beams, columns and rebar, etc. within a concrete slab. The system, method and apparatus are also useful for ground thawing projects.

Claims

1. A fluid circulating apparatus for adjusting temperature of a material, comprising;

a fluid source including a pump and a supply line;

a supply manifold in communication with said supply line;

a return manifold in communication with a return line;

a heat transfer hose having a first end in communication with said supply manifold and a second end in communication with said return manifold; and

a controller determining a flow rate and a direction of fluid flow in said heat transfer hose.

2. The apparatus of claim 1 wherein said controller causes said pump to pause when said direction of fluid flow is changed.

3. The apparatus of claim 1 further comprising a pressure relief conduit wherein said pressure relief conduit is in communication with both said supply line and said return line and allows a constant pressure to be maintained in the apparatus during throttling of said valve.

4. A fluid circulating apparatus for adjusting temperature of a material, comprising;

a fluid source including a pump, a supply line and a return line;

a supply manifold in communication with said supply line;

a return manifold in communication with said return line;

a heat transfer hose having a first end in communication with said supply manifold and a second end in communication with said return manifold;

a supply fluid chamber in communication with said supply manifold;

a return fluid chamber in communication with said return manifold; and

a controller determining a fluid flow direction in said supply and return fluid chambers, wherein said direction may be in a forward or a reverse direction while fluid flow through said supply line and said return line remains in a constant direction.

5. The apparatus of claim 4 wherein said controller adjusts a flow rate of the fluid by throttling at least one valve in the apparatus.

6. The apparatus of claim 5 wherein said controller further comprises a processor wherein said processor accepts temperature data from a plurality of temperature sensors in the material and said controller determines said flow direction and said flow rate of the fluid in said heat transfer hose based on said temperature data over a period of time.

7. The apparatus of claim 6 wherein said processor has a program to accept and store operating data.

8. The apparatus of claim 7 wherein said operating data includes at least one of:

circulation pump flow, circulation pump pressure, valve throttling status, inlet temperature of heat transfer fluid, outlet temperature of heat transfer fluid, an ambient air temperature, a wind speed, a fuel level remaining to run the apparatus, a thermostat setting, a heat transfer fluid level, a verification that a generator is operational, generator VAC, starting battery'"'"'s VDC, engine oil pressure, engine oil level, engine oil remaining life, burner status, and a verification that a plurality of systems are operational.

9. The apparatus of claim 8 wherein the program provides a report when polled by a user.

10. The apparatus of claim 9 wherein said user polls said processor remotely.

11. The apparatus of claim 8 wherein said program is revised remotely.

12. A concrete curing system, comprising:

a concrete slab having structural characteristics wherein said characteristics vary within said slab, said slab having been placed during a concrete pour;

a thermal profile of said structural characteristics wherein said thermal profile provides a prediction of temperature of said structural characteristics over a period of time relative to said pour; and

a concrete temperature adjusting apparatus having an arrangement of components on said concrete slab wherein said arrangement is determined by a location of the structural characteristics and said prediction of temperature of structural characteristics over time to maintain a target temperature of said slab.

13. The system of claim 12 wherein said characteristic is a heat sink.

14. The system of claim 12 wherein said target temperature is in a range of 70 to 76 degrees Fahrenheit.

15. The system of claim 12 wherein said structural characteristics include a heat sink and said arrangement of components is denser adjacent said heat sink as compared to an area of the concrete having no heat sink.

16. A method for optimizing concrete strength, the method comprising:

identifying an area of the concrete having a structural characteristic;

providing a thermal prediction of the concrete in said area over a period of time subsequent to a pour of the concrete;

determining a concrete target temperature for the concrete during curing;

determining a type and quantity of heat transfer equipment required to maintain said concrete target temperature based on said thermal prediction;

pouring the concrete;

placing said heat transfer equipment on the concrete wherein a density of equipment is placed on the concrete according the presence of said structural characteristic;

monitoring a concrete temperature with a plurality of sensors in the concrete; and

adjusting said equipment to maintain said target temperature.

17. The method of claim 16 wherein said structural characteristic is a heat sink.

18. The method of claim 16 wherein said concrete target temperature is between 50 and 80 degrees Fahrenheit.

19. The method of claim 18 wherein said concrete target temperature is between 70 and 76 degrees Fahrenheit.