MOTOR APPARATUS AND CLEANER HAVING THE SAME

• US 20140359969A1
• Filed: 05/19/2014
• Published: 12/11/2014
• Est. Priority Date: 06/11/2013
• Status: Abandoned Application

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: KIM, Kwang Soo, Kim, Deok Jin, Bang, Myung Bae, Kim, Young Kwan, Lee, Sung Gu, In, Byung Ryel
• Application Number:
  US14/281,109
• Publication Number:
  US 20140359969A1
• Time in Patent Office: Days
• US Class Current: 15/412
• CPC Class Codes: A47L 9/22 Mountings for motor fan assemblies
• CPC Class Codes: F04D 29/263 mounting fan or blower rotors on shafts
• CPC Class Codes: H02K 1/246 Variable reluctance rotors
• CPC Class Codes: H02K 1/278 Surface mounted magnets; Inset magnets
• CPC Class Codes: H02K 7/14 Structural association with mechanical loads, e.g. with hand-held machine tools or fans with fan or impeller for cooling the machine H02K9/06
• CPC Class Codes: H02K 9/06 with fans or impellers driven by the machine shaft

Abstract

A motor apparatus having a high efficiency and reducing manufacturing cost by using a cost effective ferrite permanent magnet includes a rotatable shaft, a fan connected to one side of the shaft to generate a flow of air, a stator including stator cores arranged in a circumferential direction, and a coil wound around the stator core, and a rotor disposed at an inside of the stator and provided in a form of a cylinder having a passage allowing the shaft to pass through the rotor includes a rotor core provided with a protrusion structure and one or more ferrite magnets coupled to the rotor core to provide a magnetic force. By using a ferrite magnet, when compared to a conventional universal motor, a superior efficiency is obtained, and when compared to a BLDC motor using a Nd magnet, a low cost BLDC motor is implemented.

Claims

1. A motor apparatus, comprising:

a shaft rotatably installed;

a fan connected to one side of the shaft to generate a flow of air;

a stator including one or more stator cores arranged in a circumferential direction, and a coil wound around the one or more stator cores; and

a rotor disposed at an inside of the stator and provided in a form of a cylinder having a passage at a main axis thereof allowing the shaft to pass therethrough,

wherein the rotor comprises a rotor core provided with a protrusion structure and one or more ferrite magnets coupled to the rotor core to provide a magnetic force.

2. The motor apparatus of claim 1, wherein:

the protrusion structure comprises a plurality of protrusions protruded in a radially outward direction from a center of rotation of the rotor core, to obtain an additional reluctance force while the rotor is being rotated.

3. The motor apparatus of claim 2, wherein:

the rotor core is formed to have two protrusions of the plurality of protrusions disposed opposite to each other with respect to the center of rotation of the rotor core.

4. The motor apparatus of claim 2, wherein:

each ferrite magnet is coupled between each of the plurality of protrusions.

5. The motor apparatus of claim 4, wherein:

each protrusion among the plurality of protrusions is provided in a fan-like shape having an outer arc larger than an inner arc, and the ferrite magnets are coupled to the rotor core while interposing the protrusion therebetween, so that the rotor has a ring shaped cross section.

6. The motor of claim 5, wherein the rotor core has an elliptical shape, and the ferrite magnets are provided while corresponding to the elliptical shape of the rotor core, so that the rotor has a ring shaped cross section.

7. The motor apparatus of claim 1, wherein:

the rotor core is provided with a multiple-step structure at a surface thereof making contact with the ferrite magnet such that an adhesive is inserted into the surface to couple the rotor core to the ferrite magnet through the adhesive.

8. The motor apparatus of claim 1, wherein:

the rotor is provided at an outer surface thereof with a restraining structure to couple the ferrite magnet to the rotor core.

9. The motor apparatus of claim 1, wherein:

the rotor is provided at both end portions thereof with balance structures that are processed to adjust rotational balance thereof.

10. The motor apparatus of claim 9, comprising:

a groove at an end portion of the rotor, and

a protrusion at each balance structure corresponding to the groove,

whereby the balance structure is coupled to the end portion of the rotor as the protrusion is inserted into the groove.

11. The motor apparatus of claim 1, wherein:

the stator core comprises a plurality of slots, and a coil is wound around each of the plurality of slots.

12. The motor apparatus of claim 11, wherein:

the plurality of slots comprises three slots.

13. The motor apparatus of claim 1, wherein:

an outside of the stator has a polygonal shape allowing suctioned air to be circulated.

14. The motor apparatus of claim 13, wherein:

the outside of the stator has a hexagonal shape.

15. The motor apparatus of claim 13, wherein:

the outside of the stator comprises a plurality of vertices, each vertex having a convexo-concave structure formed thereon such that the stator is fixed to an outside structure.

16. The motor apparatus of claim 1, wherein:

the fan has an inner circumference passing through a central portion thereof;

the shaft passes through the inner circumference from a lower portion of the inner circumference to an upper portion of the inner circumference and an end of the shaft is connected to a nut at the upper portion of the inner circumference such that the fan is connected to the shaft; and

the inner circumference comprises a concavo-concave shape to prevent a slipping of the shaft.

17. The motor apparatus of claim 16, wherein:

the nut has at least one portion thereof inserted into the upper portion of the inner circumference; and

the inner circumference has a groove corresponding to a shape of the nut.

18. The motor apparatus of claim 16, wherein:

the nut and the upper portion of the inner circumference include a protrusion and a groove corresponding to the protrusion, respectively, so that the nut and the upper portion of the inner circumference are fixedly coupled to each other.

19. The motor apparatus of claim 18, wherein:

the nut is provided with two protrusions protruding in a same direction at opposite sides to each other with respect to a center of the nut, and

the upper portion of the inner circumference comprises grooves corresponding to the protrusions, respectively, so that the nut and the fan are coupled to each other as the protrusions are inserted into the grooves.

20. A cleaner having a body forming an external appearance thereof, a motor apparatus to generate a suction force and a brush head having a predetermined length to make contact with a surface to be cleaned, the motor apparatus comprising:

a shaft forming a central axis;

a motor cover having an inlet hole to suction air;

a fan connected to one side of the shaft and located adjacent to the motor cover;

a rotor having a ferrite magnet coupled to a rotor core with a protrusion structure and rotatably installed at the shaft; and

a stator circumferentially coupled to the rotor and having a coil wound therearound.

21. The cleaner of claim 20, wherein:

the protrusion structure comprises a plurality of protrusions protruded in a radially outward direction from a center of rotation of the rotor core, so that an additional reluctance force is obtained while the rotor is being rotated.

22. The cleaner of claim 21, wherein:

the ferrite magnet is coupled to the rotor core while positioned between each of the plurality of protrusions, thereby forming the rotor in a form of a cylinder provided at a main axis thereof with a passage for connection to the shaft.

23. The cleaner of claim 22, wherein:

the ferrite magnet has a cross section increasing as the ferrite magnet becomes more distant from the protrusion in a rotational direction of the rotor.

24. The cleaner of claim 20, wherein an outside of the stator is provided in a polygonal shape to form a space allowing suctioned air to be circulated.

25. The cleaner of claim 24, wherein:

the fan is provided at a center thereof with an inner circumference allowing the shaft to be inserted thereinto;

the shaft passes through the inner circumference so as to have an end thereof connected to a nut at an upper portion of the inner circumference;

the upper portion of the inner circumference has a groove; and

the nut has a protrusion structure corresponding to the groove so that the nut is fixed to the fan as the protrusion structure is inserted into the groove.

26. A motor apparatus, comprising:

a shaft rotatably installed;

a stator including one or more stator cores arranged in a circumferential direction, and a coil wound around the one or more stator cores; and

a rotor disposed at an inside of the stator and provided in a form of a cylinder having a passage at a main axis thereof allowing the shaft to pass therethrough,

wherein the rotor comprises a rotor core provided with a protrusion structure and one or more ferrite magnets coupled to the rotor core to provide a magnetic force.

27. The motor apparatus of claim 26, wherein:

the protrusion structure comprises a plurality of protrusions protruded in a radially outward direction from a center of rotation of the rotor core, to obtain an additional resistance force while the rotor is being rotated.

28. The motor apparatus of claim 26, wherein:

the rotor core is provided with a multiple-step structure at a surface thereof making contact with the ferrite magnet such that an adhesive is inserted into the surface to couple the rotor core to the ferrite magnet through the adhesive.

29. The motor apparatus of claim 26, wherein:

the rotor is provided at both end portions thereof with balance structures that are processed to adjust rotational balance thereof.

30. The motor apparatus of claim 26, wherein:

an outside of the stator has a polygonal shape allowing suctioned air to be circulated.