Brushless Motor

• US 20140363314A1
• Filed: 08/22/2014
• Published: 12/11/2014
• Est. Priority Date: 08/20/2010
• Status: Active Grant

• Current Assignee: Johnson Electric International AG (Johnson Electric Holdings Limited)
• Original Assignee: Johnson Electric SA 125 Rue de Progres La Chaux de Fonds Switzerland (Johnson Electric Holdings Limited)
• Inventors: JIANG, Mao Xiong, LI, Yue, ZHANG, Tao, XIAO, San Yuan, CHAN, Lik Hon
• Granted Patent: US 9,627,933 B2
• Time in Patent Office: Days
• US Class Current: 417/84
• CPC Class Codes: F04F 5/16 displacing elastic fluids
• CPC Class Codes: F04F 5/46 Arrangements of nozzles
• CPC Class Codes: H02K 1/278 Surface mounted magnets; Inset magnets
• CPC Class Codes: H02K 2201/06 Magnetic cores, or permanent magnets characterised by their skew
• CPC Class Codes: Y10T 137/2224 Structure of body of device

Abstract

A brushless motor includes a stator comprising a stator core with teeth protruding inwardly and windings wound on the teeth, and a rotor comprising a shaft, a rotor core fixed to the shaft, and a ring magnet fixed to the circumferential outer surface of the rotor core. The ring magnet includes a plurality of magnetic poles radially magnetized so that north poles and south poles are arranged alternately in the circumferential direction, boundary lines between adjacent magnetic poles being skewed by an angle α relative to an axis of the shaft. A plurality of grooves are formed in a circumferential outer surface of the rotor core. Each groove extends from one axial end to the other axial end of the rotor core, has a circumferential width smaller than each of the magnetic poles, and is covered by the ring magnet with a void formed between the groove and the ring magnet.

Claims

1. A brushless motor comprising:

a stator comprising a stator core with teeth protruding inwardly and windings wound on the teeth, and

a rotor comprising a shaft, a rotor core fixed to the shaft, and a ring magnet fixed to the circumferential outer surface of the rotor core, the ring magnet comprising a plurality of magnetic poles radially magnetized so that north poles and south poles are arranged alternately in the circumferential direction, boundary lines between adjacent magnetic poles being skewed by an angle α

relative to an axis of the shaft, a plurality of grooves formed in a circumferential outer surface of the rotor core, each groove extending from one axial end to the other axial end of the rotor core, having a circumferential width smaller than each of the magnetic poles, and being covered by the ring magnet with a void formed between the groove and the ring magnet.

2. The brushless motor of claim 1, wherein the angle α

is in the range of 15˜

30 degrees.

3. The brushless motor of claim 1, wherein a skew angle θ

of the boundary lines between magnetic poles measured at an end plane extending through one end of the magnet, is in the range of θ

r to 2θ

r, wherein θ

r, in electrical degrees, is defined as,

θ

r=180×

(number of magnetic poles in the rotor)/(smallest integer of which both the number of magnetic poles in the rotor and number of magnetic poles in the stator are factors).

4. The brushless motor of claim 1, wherein the number of magnetic poles is 4 and the number of teeth is 6.

5. The brushless motor of claim 1, wherein the boundary lines between adjacent magnetic poles do not radially overlap the grooves.

6. The brushless motor of claim 5, wherein the number of the grooves is equal to the number of magnetic poles of the rotor, and wherein in a radial plane midway between the axial ends of the rotor core, each groove and a centerline of the corresponding magnetic pole radially overlap.

7. The brushless motor of claim 1, wherein the number of the grooves is equal to the number of magnetic poles of the rotor, and a start charging point of each magnetic pole is offset from a corresponding end of a corresponding groove.

8. The brushless motor of claim 7, wherein at an end plane extending through an end of the rotor core and a corresponding end of the magnet, an angle β

formed between a line extending through the center of the rotor and the start charging point of each magnetic pole and another line extending through the middle of the corresponding groove and the center of the rotor is in the range of 10˜

30 mechanical degrees.

9. A bladeless fan comprising the brushless motor having a stator, and a rotor of claim 1.

10. The bladeless fan of claim 9, wherein the fan comprises a base with an inner chamber and a ring nozzle mounted on the base, the nozzle comprises an inner passage communicating with the chamber of the base, the motor being disposed within the chamber, an impeller being mounted to the shaft of the motor and arranged to move air from outside of the base into the chamber and through the inner passage of the nozzle.

11. The bladeless fan of claim 10, wherein the nozzle further comprises a ring outlet communicating with the inner passage, and a Coanda surface formed at the outlet of the nozzle.

12. A brushless motor comprising:

a stator comprising a stator core with teeth protruding inwardly and windings wound on the teeth, and

a rotor comprising a shaft, a rotor core fixed to the shaft, and a ring magnet fixed to a circumferential outer surface of the rotor core, the ring magnet comprising a plurality of magnetic poles radially magnetized so that north poles and south poles are arranged alternately in the circumferential direction, boundary lines between adjacent magnetic poles being skewed by an angle α

relative to an axis of the shaft, a plurality of grooves formed in the circumferential outer surface of the rotor core, each groove extending from one axial end to the other axial end of the rotor core, the boundary lines between adjacent magnetic poles do not radially overlap the grooves.