Product Level Sensor for a Product Dispenser

• US 20140367401A1
• Filed: 10/21/2011
• Published: 12/18/2014
• Est. Priority Date: 10/21/2011
• Status: Abandoned Application

• Current Assignee: SCA Hygiene Products AB (Essity AB)
• Original Assignee: SCA Hygiene Products AB (Essity AB)
• Inventors: Mller, Per, Strlin, Anders, Lissmats, Johan
• Application Number:
  US14/353,143
• Publication Number:
  US 20140367401A1
• Time in Patent Office: Days
• US Class Current: 221/6
• CPC Class Codes: A47K 10/22 for rolled-up webs drawing-off paper from a roll in general B65H
• CPC Class Codes: A47K 10/38 the web being rolled up with or without tearing edge A47K10/36 and A47K10/46 take precedence
• CPC Class Codes: A47K 10/3827 with a distribution opening which is parallel to the rotation axis
• CPC Class Codes: A47K 10/424 dispensing from the bottom part of the dispenser A47K10/44 takes precedence
• CPC Class Codes: A47K 2010/3226 collecting data of usage
• CPC Class Codes: A47K 2010/324 Jumbo rolls
• CPC Class Codes: G07F 11/045 for sheet shaped or pliable articles
• CPC Class Codes: G07F 11/68 in which the articles are torn or severed from strips or sheets
• CPC Class Codes: G07F 17/0092 for assembling and dispensing of pharmaceutical articles medical dispensers for private use, A61J7/00
• CPC Class Codes: G07F 17/18 for washing or drying persons
• CPC Class Codes: G07F 9/026 for alarm, monitoring and auditing in vending machines or means for indication, e.g. when empty

Abstract

A dispenser for dispensing paper or non-woven sheet product for wiping, wherein the level of sheet product contained in the dispenser decreases as the sheet product is dispensed, the dispenser comprising an ultrasonic level sensor for determining the level of the sheet product contained in the dispenser, wherein the ultrasonic sensor is arranged to direct the ultrasonic beam toward a surface associated with the sheet product, wherein a distance that the beam travels to the surface changes progressively as the level of the sheet product in the dispenser changes from a full condition to an empty condition.

Claims

1-45. -45. (canceled)

46. A dispenser for dispensing paper or non-woven sheet product for wiping, wherein the level of sheet product contained in the dispenser decreases as the sheet product is dispensed, the dispenser comprising an ultrasonic level sensor for determining the level of the sheet product contained in the dispenser, wherein the ultrasonic sensor is arranged to direct the ultrasonic beam toward a surface associated with the sheet product, wherein a distance that the beam travels to the surface changes progressively as the level of the sheet product in the dispenser changes from a full condition to an empty condition.

47. The dispenser of claim 46, wherein the ultrasonic level sensor is configured to emit an ultrasonic beam at a surface of the sheet product, or a surface indicative of the level of the sheet product, and sense an echo received from the surface to allow a determination to be made on the level of the sheet product contained in the dispenser.

48. The dispenser of claim 46, wherein the level sensor outputs at least one signal indicative of a distance traversed by the echoed ultrasonic beam, which signal is indicative of a distance from the ultrasonic level sensor to the sheet product, thereby allowing the level of the sheet product in the dispenser to be determined.

49. The dispenser of claim 48, the signal comprising a beam transmission signal and an echo receipt signal for determining a distance indication to the sheet product, which is representative of the sheet product level in the dispenser.

50. The dispenser of claim 46, wherein the ultrasonic level sensor outputs a first signal concerning the ultrasonic beam that is emitted and a second signal concerning the echo of the ultrasonic beam, which signals are comparable to determine a distance to the sheet product, wherein the distance changes as the level of the sheet product changes.

51. The dispenser of claim 46, wherein the ultrasonic level sensor is arranged to emit the ultrasonic beam so that a central axis of the beam extends substantially perpendicularly with respect to a reflection surface of the sheet product that produces the echo.

52. The dispenser of claim 46, wherein the dispenser includes a product housing defining a cuboid shaped interior area shaped to receive a cuboid shaped stack of sheet products.

53. The dispenser of claim 52, wherein the ultrasonic level sensor is positioned to direct an ultrasonic beam toward a surface associated with the stack that moves away from the sensor as the sheet products in the stack are dispensed and the stack consequently depletes and to receive an echo from the surface.

54. The dispenser of claim 52, wherein the ultrasonic level sensor is located in a top or bottom of the housing, wherein the sensor directs the ultrasonic beam in the stacking or dispensing direction, which is a top to bottom direction, and receives an echo directed in the stacking or dispensing direction, and wherein the ultrasonic level sensor is positioned to direct the beam at a top or bottom surface of the stack in the stacking direction wherein a distance to the surface from the ultrasonic level sensor changes progressively as the sheet product is dispensed.

55. The dispenser of claim 46, wherein the dispenser comprises a product housing defining an interior area shaped for receiving a roll of sheet product, wherein the dispenser includes an axle about which a core portion of the roll of sheet product rotates.

56. The dispenser of claim 55, wherein the ultrasonic level sensor is arranged to direct an ultrasonic beam at a circumferential surface of the roll, and wherein the ultrasonic level sensor is arranged to direct the beam substantially radially and to receive a substantially radially directed echo.

57. The dispenser of claim 46, comprising a wired or wireless transmission device for reporting the product level or an indicator light for reporting a product low condition determined based on the product level.

58. A system for determining a level of paper or non-woven sheet product contained in the dispenser, wherein the level of sheet product in the dispenser decreases as the sheet products are dispensed from the dispenser, the system comprising

the dispenser;

an ultrasonic level sensor; and

a processor configured to;

determine a level of the sheet product based on an ultrasonic echo sensed by the ultrasonic level sensor, wherein the sensor is arranged to direct the ultrasonic beam toward a surface associated with the sheet product, wherein a distance that the beam travels to the surface changes progressively as the level of the sheet product in the dispenser changes from a full condition to an empty condition;

wherein the processor is configured to determine a quantitative result indicating the level of sheet product in the dispenser that varies progressively from a product full condition to a product empty condition, such as in at least three, four, five, six, seven, eight, nine or ten levels or continuously.

59. The system of claim 58, wherein the ultrasonic level sensor is configured to emit an ultrasonic beam and sense an echo of the ultrasonic beam.

60. The system of claim 58, wherein the ultrasonic level sensor is arranged to emit an ultrasonic beam to a surface whose level changes in indication of the level of sheet product, and configured to sense an echo from the surface, to thereby garner an indication of the product level contained in the dispenser.

61. The system of claim 58, wherein the processor is configured to determine data indicative of a distance traversed by the echoed ultrasonic beam, which data is indicative of a distance from the sheet product, thereby indicating the level of the sheet product contained in the dispenser.

62. The system of claim 58, wherein the processor is configured to receive a beam transmission signal and an echo receipt signal from the ultrasonic level sensor and to determine a distance indication to the sheet product from the signals, which is representative of the level of sheet product in the dispenser.

63. The system of claim 58, wherein the processor is configured to compare signals from the ultrasonic level sensor concerning the ultrasonic beam emitted and the ultrasonic beam echo sensed to determine an indicator of a distance to the sheet product, wherein the distance changes as the sheet product level changes to determine the level of the sheet product in the dispenser.

64. The system of claim 58, wherein the ultrasonic level sensor is arranged to emit the ultrasonic beam so that a central axis of the beam extends substantially perpendicularly with respect to a reflection surface of the sheet product that produces the echo.

65. The system of claim 58, wherein the system is configured to determine when the product is low based on the determination of the sheet product level and to issue an alert for a maintenance attendant or to switch an indicator light when the product is determined to be low so that a sheet product replenishment requirement is made known.

66. The system of claim 58, comprising at least one further dispenser having a product level sensor.

67. The system of claim 66, wherein the at least one further dispenser includes a soap dispenser, a roll sheet product dispenser, and/or a stack sheet product dispenser.

68. The system of claim 66, wherein the at least one further dispenser and the dispenser are configured to report in a wired or wireless manner a determined product level to a local processing unit or to an external processing unit.

69. The system of claim 68, wherein the local or external processing unit constructs a webpage available over the internet or an intranet that allows a maintenance attendant or other interested party to view the level conditions in each dispenser.

70. The system of claim 68, wherein the local processing unit or the external processing unit is configured to determine a product low condition and report an alert to a maintenance attendant

71. The system of claim 66, wherein the or each dispenser reports in a wired or wireless manner product level information with a unique identifier for the dispenser so that the level information is distinguishable between dispensers.

72. The system of claim 66, wherein the system includes a stock monitoring and ordering system configured to monitor product level sensors of a plurality of dispensers, including said dispenser, and to order or deliver new stock when the stock is determined to be low based on the sensed product levels.

73. The system of claim 72, wherein the stock monitoring and ordering system includes a database for storing product level information for each of the dispensers.

74. The system of claim 73, wherein an entrance sensor for determining a guest entering or using the washroom is provided that allows washroom usage information to be gathered.

75. The system of claim 74, wherein the entrance sensor includes a transmitter so that usage information from the entrance sensor is communicable to the system for monitoring and ordering stock so that the information can be stored in the database.

76. The system of claim 58, wherein the processor is configured to determine a product low status from the sheet product level and transmit the product low status to a processing unit (external to the dispenser) in a wired or wireless manner or to switch an indicator light to indicate the product low condition.

77. A method of determining a level of paper or non-woven sheet product for wiping in a dispenser, wherein the level of sheet product in the dispenser decreases as the sheet product is dispensed from the dispenser, comprising:

determining from an ultrasonic echo a level of the sheet product contained in the dispenser, wherein the ultrasonic beam travels toward and reflects off a surface associated with the sheet product to produce the echo, wherein a distance travelled by the ultrasonic beam to the surface progressively changes as the sheet product level changes.

78. The method of claim 77, wherein the method comprises emitting an ultrasonic beam and sensing the echo, and determining from the sensed echo the level of the sheet product contained in the dispenser.

79. The method of claim 77, wherein the method comprises emitting an ultrasonic beam at a surface whose level changes in indication of the level of sheet product contained in the dispenser, and

sensing an echo of the ultrasonic beam reflected from the surface, to thereby garner an indication of the product level contained in the dispenser.

80. The method of claim 77, wherein a characteristic of the ultrasonic beam emitted is compared to a corresponding characteristic of the echo to determine an indication of the distance to the sheet product, which distance changes progressively as the level of sheet product changes, and which distance indication is representative of the level of sheet product contained in the dispenser.

81. The method of claim 77, wherein the ultrasonic beam is emitted so that a central axis of the beam extends perpendicularly with respect to the reflection surface.

82. The method of claim 77, wherein the method includes the step of determining a quantitative result indicating the level of sheet product in the dispenser that progressively varies from a product full condition to a product empty condition.

83. The method of claim 77, wherein the method comprises determining a product low condition from the determination of the product level in the dispenser and switching an indication light or alerting a maintenance attendant when a product low condition is determined.

84. The method of claim 83, wherein the alert is sent to a mobile telecommunications device of a maintenance attendant.

85. The method of claim 77, comprising delivering refill sheet product to a customer'"'"'s stores at a time determined based on the level of sheet product contained in the dispenser and the level of sheet product contained is at least one further dispenser used by the customer.

86. The method of claim 77, comprising reporting the product level or a product low condition based on the product level and consequently refilling the sheet product in the dispenser through a maintenance attendant receiving the report.