Methods and Systems for Detecting Repeating Defects on Semiconductor Wafers Using Design Data
First Claim
1. A method for detecting defects on a wafer, comprising:
- determining locations of all instances of a weak geometry in a design for a wafer, wherein the locations comprise random, aperiodic locations, and wherein the weak geometry comprises one or more features that are more prone to defects than other features in the design;
scanning the wafer with a wafer inspection system to thereby generate output for the wafer with one or more detectors of the wafer inspection system; and
detecting defects in at least one instance of the weak geometry based on the output generated at two or more instances of the weak geometry in a single die on the wafer, wherein said determining and said detecting are performed with one or more computer systems.
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Abstract
Systems and methods for detecting defects on a wafer are provided. One method includes determining locations of all instances of a weak geometry in a design for a wafer. The locations include random, aperiodic locations. The weak geometry includes one or more features that are more prone to defects than other features in the design. The method also includes scanning the wafer with a wafer inspection system to thereby generate output for the wafer with one or more detectors of the wafer inspection system. In addition, the method includes detecting detects in at least one instance of the weak geometry based on the output generated at two or more instances of the weak geometry in a single die on the wafer.
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Citations
20 Claims
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1. A method for detecting defects on a wafer, comprising:
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determining locations of all instances of a weak geometry in a design for a wafer, wherein the locations comprise random, aperiodic locations, and wherein the weak geometry comprises one or more features that are more prone to defects than other features in the design; scanning the wafer with a wafer inspection system to thereby generate output for the wafer with one or more detectors of the wafer inspection system; and detecting defects in at least one instance of the weak geometry based on the output generated at two or more instances of the weak geometry in a single die on the wafer, wherein said determining and said detecting are performed with one or more computer systems. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18)
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19. A non-transitory computer-readable medium, storing program instructions executable on a computer system for performing a computer-implemented method for detecting defects on a wafer, wherein the computer-implemented method comprises:
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determining locations of all instances of a weak geometry in a design for a wafer, wherein the locations comprise random, aperiodic locations, and wherein the weak geometry comprises one or more features that are more prone to defects than other features in the design; scanning the wafer with a wafer inspection system to thereby generate output for the wafer with one or more detectors of the wafer inspection system; and detecting defects in at least one instance of the weak geometry based on the output generated at two or more instances of the weak geometry in a single die on the wafer.
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20. A system configured to detect defects on a wafer, comprising:
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an inspection subsystem configured to scan a wafer to thereby generate output for the wafer with one or more detectors of the inspection subsystem; and one or more computer subsystems configured for; determining locations of all instances of a weak geometry in a design for the wafer, wherein the locations comprise random, aperiodic locations, and wherein the weak geometry comprises one or more features that are more prone to defects than other features in the design; and detecting defects in at least one instance of the weak geometry based on the output generated at two or more instances of the weak geometry in a single die on the wafer.
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Specification