Medical Device for Dental Prosthetic Systems, A Dental Prosthetic System, Use of the Medical Device and a Forming Method of Prosthetic Devices

• US 20150017603A1
• Filed: 02/28/2013
• Published: 01/15/2015
• Est. Priority Date: 02/29/2012
• Status: Active Grant

• Current Assignee: Silveraid S.r.l.
• Original Assignee: Alberto Salini, Matteo Antonini
• Inventors: Antonini, Matteo, Salini, Alberto
• Granted Patent: US 9,603,680 B2
• Time in Patent Office: Days
• US Class Current: 433/173
• CPC Class Codes: A61C 13/08 Artificial teeth; Making same kilns for artificial teeth F27B
• CPC Class Codes: A61C 8/005 Connecting devices for joining an upper structure with an implant member, e.g. spacers
• CPC Class Codes: A61C 8/006 with polygonal positional means, e.g. hexagonal or octagonal
• CPC Class Codes: A61C 8/0068 with an additional screw
• CPC Class Codes: C08K 3/015 Biocides macromolecular substances as carriers for biocide material A01N25/10
• CPC Class Codes: C08K 5/0058 Biocides; macromolecular substances as carriers for biocide material A01N25/10

Abstract

A medical device (1) for dental prosthetic systems (2), the dental prosthetic system (2) being of a type comprising: a dental product (3) comprising a housing seating (6) longitudinally extending along a height of the dental product, an implant (5) destined to be installed in a seating made in a bone tissue of a maxilla or mandible of a patient, a fixing element (4) configured such as to insert in the housing seating and enabling engagement of the dental product (3) to the implant (5); the medical device (1) comprising a preformed solid body having a predetermined volume and an elongate conformation configured such as to insert in the longitudinal housing seating (6).

Claims

1-56. -56. (canceled)

57. A method of forming a dental prosthetic system on an implant previously installed in a seating made in the bone tissue of a maxilla or a mandible of a patient, the method comprising the following steps:

associating to the implant at least one of a dental product and a connecting element, the dental product or the connecting element comprising at least a longitudinal housing seating extending substantially along a height of the dental product or respectively along a height of the connecting element;

inserting a fixing element in the housing seating and, by acting on the fixing element, blocking the dental product or respectively the connecting element to the implant;

inserting in the longitudinal seating a medical device comprising a preformed solid body having a predetermined volume and an elongate conformation; and

axially blocking the medical device in the longitudinal housing seating subsequently to the introduction of the fixing element.

58. The method of claim 57, wherein the step of axially blocking comprises applying a closing element to an access opening of the longitudinal seating present on the dental product, the application occurring subsequently to the introduction of the fixing element and the medical device in the longitudinal housing seating, the medical device being arranged internally of the longitudinal housing seating and interposed between the fixing element and the closing element.

59. The method of claim 57, wherein the step of axially blocking comprises cementing an aesthetic portion to the connecting element subsequently to the introduction of the fixing element and the medical device in the longitudinal housing seating, the medical device being arranged internally of the longitudinal housing seating and interposed between the fixing element and the aesthetic portion.

60. The method of claim 58, further comprising following steps:

removing the closing element;

extracting the medical device;

intervening on or replacing the fixing element;

inserting a new medical device into the longitudinal seating; and

applying a new closing element to axially block the new medical device in the longitudinal housing seating subsequently to the introduction of the fixing element, the new medical device being arranged internally of the longitudinal housing seating, interposed between the fixing element and the new closing element.

61. The method of claim 59, further comprising following steps:

removing the aesthetic portion,

extracting the medical device,

intervening on or replacing the fixing element,

inserting a new medical device into the longitudinal seating,

applying a new aesthetic portion such as to axially block the medical device in the longitudinal housing seating subsequently to the introduction of the fixing element, the new medical device being arranged internally of the longitudinal housing seating, interposed between the fixing the new aesthetic portion.

62. The method of claim 58, wherein the solid body of the medical device occupies both the axial dimension and the transversal dimension of the longitudinal housing seating.

63. The method of claim 57, wherein solid body of the medical device comprises polymer or polymerisable material, and wherein the polymer or polymerisable material is present in the body in a weight percentage comprised between 80 and 99.5%.

64. The method of claim 63, comprising a step of polymerisation of the polimerizable material in the solid body of the medical device, the polymerisation step being carried out before or after the inserting of the medical device into the longitudinal seating.

65. The method of claim 57, wherein the solid body comprises one active agent selected in the group of:

a biocidal agent, an antibacterial agent, an antiviral agent, a bacteriostatic agent, which active agent is present at a weight percentage comprised between 0.1 and 5%.

66. The method of claim 65, wherein the active agent is structured in micro-particles, dimensions of which are comprised between 0.5 and 30 μ

m, and wherein the active agent comprises at least one from;

silver, silver salts, silver-based compounds, silver zeolite.

67. The method of claim 65, wherein the active agent contained in the solid body of the medical device is arranged in a non-uniform way internally of the medical device, the biocidal agent exhibiting a growing concentration proceeding from inside towards an external surface of the solid body of the medical device.

68. The method of claim 57, wherein the solid body of the medical device comprises internally of the composition thereof, at least a surfactant agent with a detaching function, wherein the surfactant agent is present with a weight percentage comprised between 0.01 and 1.5% and is at least one selected from a group consisting of:

a cationic surfactant,

an anionic surfactant, and

a non-ionic surfactant.

69. The method of claim 68, wherein the surfactant agent is present in the solid body of the device with a growing concentration proceeding from inside towards an external surface of the solid body of the medical device.

70. The method of claim 57, wherein the material constituting the body of the medical device exhibits:

a resistance to traction comprised between 2.0 and 20.0 N/mm²,

a surface hardness value measured in Shore A comprised between 1 and 200, and

wherein the body of the medical device exhibits an average surface roughness comprised between 0.01 and 0.1 μ

m.

71. The method of claim 57, wherein the solid body extends along a prevalent development direction, and wherein the ratio between the extension of the body along the prevalent development direction and the maximum transversal dimension of the body, measured perpendicularly with respect to the prevalent development direction, is greater than 2.

72. The method of claim 57, wherein the solid body of the medical device comprises a recess developing substantially parallel to the prevalent development direction of the body, wherein the recess delimits an opening on the surface of the body of the medical device,

wherein the opening of the recess exhibits a width, measured transversally to the prevalent direction, that is linearly variable along the development of the body or constant along the development of the body, and

further wherein the recess exhibits, in transversal section, a substantially V-shaped profile in which a point of the V is facing towards an inside of the body, or wherein the recess exhibits in transversal section a substantially C-shaped profile in which the concavity of the C is facing towards an outside of the body.

73. The method of claim 57, wherein the longitudinal housing seating exhibits a substantially truncoconical or cylindrical or prismatic shape, and wherein the medical device solid body when installed in the longitudinal housing seating is complementarily shaped to the longitudinal housing seating.

74. The method of claim 57, wherein the dental product comprises an aesthetic portion engaged to the connecting element and defining the external part of the dental product, the aesthetic portion at least partly cladding the connecting element, the housing seating being defined internally of the connecting element and/or the aesthetic portion, wherein the connecting element or abutment exhibits a first portion, unremovably engaged to the aesthetic portion, and a second portion removably engaged to the implant via the fixing element having an active terminal portion inserted in and couple with a corresponding seating provided in the implant.

75. The method of claim 74, wherein the longitudinal housing develops over at least a preponderant part thereof internally of the connecting element, wherein a terminal part of the seating also extends beyond the connecting element into a part of the aesthetic portion of the dental product.