ELECTRIC TOOL

• US 20150022125A1
• Filed: 03/13/2013
• Published: 01/22/2015
• Est. Priority Date: 03/14/2012
• Status: Abandoned Application

• Current Assignee: Hitachi KOKI Company Limited (Koki Holdings Co., Ltd.)
• Original Assignee: Hitachi KOKI Company Limited (Koki Holdings Co., Ltd.)
• Inventors: Takano, Nobuhiro, Harada, Tetsuhiro, Iimura, Yoshio, Nishikawa, Tomomasa, Uchida, Hiroki, Nakano, Yoshihiro
• Application Number:
  US14/380,251
• Publication Number:
  US 20150022125A1
• Time in Patent Office: Days
• US Class Current: 318/139
• CPC Class Codes: B25B 21/02 with means for imparting impact to screwdriver blade or nut socket
• CPC Class Codes: B25F 5/00 Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
• CPC Class Codes: B25F 5/008 Cooling means
• CPC Class Codes: H02P 27/08 with pulse width modulation
• CPC Class Codes: H02P 29/0241 the fault being an overvoltage
• CPC Class Codes: H02P 29/60 Controlling or determining the temperature of the motor or of the drive H02P29/02 takes precedence
• CPC Class Codes: H02P 29/68 based on the temperature of a drive component or a semiconductor component

Abstract

An electric tool for driving a tip tool, the electric tool includes: a removable battery; the brushless motor configured to generate a driving force for driving the tip tool; an inverter circuit configured to supply drive power from the removable battery to the brushless motor using a plurality of semiconductor switching elements; a controller configured to control the inverter circuit to control rotation of the brushless motor; a temperature detector configured to detect a temperature of the brushless motor or the semiconductor switching elements; and a voltage detector configured to detect a voltage of the battery. The brushless motor is driven such that a duty ratio of PWM drive signal for driving the semiconductor switching elements is determined based on relationship between the temperature detected by the temperature detector and the voltage detected by the voltage detector.

Claims

1. An electric tool for driving a tip tool, the electric tool comprising:

a removable battery;

a brushless motor configured to generate a driving force for driving the tip tool;

an inverter circuit configured to supply drive power from the removable battery to the brushless motor using a plurality of semiconductor switching elements;

a controller configured to control the inverter circuit to control rotation of the brushless motor;

a temperature detector configured to detect a temperature of the brushless motor or the semiconductor switching elements; and

a voltage detector configured to detect a voltage of the battery,

wherein the brushless motor is driven such that a duty ratio of PWM drive signal for driving the semiconductor switching elements is determined based on relationship between the temperature detected by the temperature detector and the voltage detected by the voltage detector.

2. The electric tool according to claim 1, wherein

the inverter circuit includes a circuit board on which the semiconductor switching elements are mounted,

the circuit board is fixed to an end side of the brushless motor and,

the temperature detector is mounted on the circuit board.

3. The electric tool according to claim 1, wherein the controller controls the inverter circuit to decrease the duty ratio of PWM drive signal when the detected voltage is high and controls the inverter circuit to increase the duty ratio of PWM drive signal as the detected voltage is dropped.

4. The electric tool according to claim 3, wherein the controller controls the inverter circuit to restrict an upper limit of the duty ratio to a predetermined value less than 100% immediately after the battery in a state of fully charged is mounted and controls the inverter circuit to increase the duty ratio as the detected voltage is reduced from the fully charged state.

5. The electric tool according to claim 4, wherein

the duty ratio is set every time when a rotation switch of the motor is turned on to activate the motor, and

the set duty ratio is maintained until the rotation switch is released.

6. The electric tool according to claim 1, wherein the duty ratio is calculated using operational expressions based on the detected temperature and the detected voltage.

7. The electric tool according to claim 1, wherein

the relationship between the detected temperature and the detected voltage and the duty ratio are stored in advance in the controller as a table which is divided into multiple sections and,

the controller determines the duty ratio by referring to the table when a rotation switch of the motor is turned on.

8. The electric tool according to claim 1, wherein

the electric tool has a low-load operating mode and a high-load operating mode,

the controller drives the brushless motor at a fixed duty ratio regardless of the detected voltage during the low-load operating mode, and

the controller adjusts the duty ratio based on the detected temperature and the detected voltage during the high-load operating mode.

9. An electric tool comprising:

a motor;

a battery configured to supply drive power to the motor;

a voltage detector configured to detect a voltage of the battery; and

an operating unit configured to reduce a duty ratio of PWM control signal supplied to the motor when the voltage of the battery is increased.

10. The electric tool according to claim 9 further comprising a temperature detector configured to detect a temperature of the motor,

wherein the operating unit increases the duty ratio of PWM control signal supplied to the motor when the temperature of the motor is dropped.

11. An electric tool comprising:

a motor;

a removable battery configured to supply drive power to the motor; and

an operating unit configured to reduce a duty ratio of PWM control signal supplied to the motor to a value less than 100% immediately after the battery is mounted to the electric tool.

12. The electric tool according to claim 11 further comprising a voltage detector configured to detect a voltage of the battery,

wherein the operating unit reduces the duty ratio of PWM control signal supplied to the motor when the voltage detected by the voltage detector is increased.