Manufacturing and Asset Maintenance

• US 20150057783A1
• Filed: 08/23/2013
• Published: 02/26/2015
• Est. Priority Date: 08/23/2013
• Status: Abandoned Application

• Current Assignee: Sergio Javier Rossi
• Original Assignee: Sergio Javier Rossi
• Inventors: Rossi, Sergio Javier
• Application Number:
  US13/975,199
• Publication Number:
  US 20150057783A1
• Time in Patent Office: Days
• US Class Current: 700/108
• CPC Class Codes: G06Q 10/06 Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y02P 90/80 Management or planning

Abstract

Processes, a methodology and software are provided for improving manufacturing and asset maintenance in machine intensive environments such as manufacturing, processing, assembly plants and military. In particular, for improving assets reliability, performance and maintenance. A process includes developing an asset plan to improve machinery reliability, performance and maintenance and a business plan to measure revenues, profits and market share gained through the activities generated by said asset plan implemented in a short amount of time. A method for dividing a manufacturing system into elements to simplify, for identifying and prioritizing sources of stress and for solving and managing said solutions. A method for forming matrices of interacting elements for solving or reducing said sources of stress in a short amount of time. A software for calculating ROI and for providing business information as well as the condition of the assets.

Claims

1. ) A process for improving manufacturing and asset maintenance

a) A process for generating a business plan for owners

b) A process for developing a Asset Plan for providing a ROI in a short amount of time

c) A process for developing a business plan for owners to improve RPM

d) A process for developing a business plan for Operators &

Maintainers to improve RPM

e) A process for calculating a ROI from RPM activities

f) A process for providing a Feedback Loop for improving manufacturing and asset maintenance plan

2. ) A method for solving complex problems while providing a ROI in a short amount of time

a) A process for building a Table for Managing and troubleshooting Elements of a complex systems

b) A process for using a Table of elements for Identifying Sources of Stress

c) A process for developing a table of elements for prioritizing sources of stress

d) A process for developing Layers/Levels using a Table of Elements for Machines

3. ) software for entering, managing, trending and documenting reliability, performance and maintenance variables