LAYERED BATTERY MODULE SYSTEM AND METHOD OF ASSEMBLY
First Claim
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1. A method of manufacturing a battery module for use in a vehicle, comprising:
- disposing a plurality of battery cells into a lower housing;
disposing a lid assembly over the plurality of battery cells in the lower housing, wherein the lid assembly comprises a lid and a plurality of bus bar interconnects disposed on the lid;
disposing a printed circuit board (PCB) assembly onto the lid assembly; and
electrically coupling portions of the lid assembly, portions of the PCB assembly, and the plurality of battery cells to each other.
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Abstract
A method of manufacturing a battery module for use in a vehicle is presented. The method may include disposing battery cells into a lower housing and disposing a lid assembly over the battery cells. The lid assembly may include a lid and bus bar interconnects disposed on the lid. The method may also include disposing a printed circuit board (PCB) assembly onto the lid assembly and electrically coupling portions of the lid assembly, portions of the PCB assembly, and the battery cells to each other.
13 Citations
25 Claims
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1. A method of manufacturing a battery module for use in a vehicle, comprising:
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disposing a plurality of battery cells into a lower housing; disposing a lid assembly over the plurality of battery cells in the lower housing, wherein the lid assembly comprises a lid and a plurality of bus bar interconnects disposed on the lid; disposing a printed circuit board (PCB) assembly onto the lid assembly; and electrically coupling portions of the lid assembly, portions of the PCB assembly, and the plurality of battery cells to each other. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13)
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14. A battery module comprising:
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a lower housing; a plurality of battery cells, wherein the plurality of battery cells are electrically coupled together to produce a voltage; a lid assembly disposed over the battery cells and coupled to the lower housing, wherein the lid assembly comprises a lid and a plurality of bus bar interconnects mounted on the lid; a printed circuit board (PCB) assembly disposed on and coupled to the lid assembly, wherein the PCB assembly comprises a PCB; and a cover disposed over and coupled to the lower housing to hermetically seal the battery module. - View Dependent Claims (15, 16, 17, 18, 19, 20, 21)
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22. A printed circuit board (PCB) assembly for use in a vehicle battery module, comprising:
a PCB configured to be layered over a plurality of battery cells in the vehicle battery module, wherein the PCB comprises; a distributed power layer; a distributed ground layer; one or more signal layers disposed between the distributed power layer and the distributed ground layer, wherein all circuit signals are routed on the one or more signal layers; a first external ground cage layer disposed on a side of the distributed power layer opposite the one or more signal layers; and a second external ground cage layer disposed on a side of the distributed ground layer opposite the one or more signal layers; wherein the first and second external ground cage layers are configured to shield the circuit signals routed throughout the PCB from electrical noise from the plurality of battery cells. - View Dependent Claims (23)
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24. A battery module comprising:
a multi-layered printed circuit board (PCB) comprising; circuitry disposed on at least one internal layer of the multi-layered PCB; a first external ground cage layer forming a first external layer of the multi-layered PCB; and a second external ground cage layer forming a second external layer of the multi-layered PCB; wherein the first and second external ground cage layers are configured to shield the circuitry from electrical noise. - View Dependent Claims (25)
Specification