Advanced Methods, Techniques, Devices, and Systems for Cruciate Retaining Knee Implants

• US 20150081029A1
• Filed: 04/06/2013
• Published: 03/19/2015
• Est. Priority Date: 04/06/2012
• Status: Abandoned Application

• Current Assignee: Conformis Incorporated
• Original Assignee: Conformis Incorporated
• Inventors: Bojarski, Raymond A., Lang, Philipp, Slamin, John, Wong, Terrance
• Application Number:
  US14/389,987
• Publication Number:
  US 20150081029A1
• Time in Patent Office: Days
• US Class Current: 623/20.32
• CPC Class Codes: A61B 17/1675 for the knee
• CPC Class Codes: A61F 2/30942 for designing or making customized prostheses, e.g. using templates, CT or NMR scans, finite-element analysis or CAD-CAM techniques
• CPC Class Codes: A61F 2/389 Tibial components A61F2/3868 takes precedence
• CPC Class Codes: A61F 2002/30324 differing in thickness
• CPC Class Codes: A61F 2002/30688 Means for allowing passage or sliding of tendons or ligaments
• CPC Class Codes: A61F 2002/3096 trimmed or cut to a customised size
• CPC Class Codes: A61F 2240/00 Manufacturing or designing of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
• CPC Class Codes: Y10T 29/49769 Using optical instrument [excludes mere human eyeballing]

Abstract

Improved implants, systems, tools and related methods for bi-cruciate retaining joint treatment are disclosed, including patient-adapted implants, systems, tools, and methods.

Claims

1. A tibial implant for positioning on a proximal surface of a patient'"'"'s tibia, the tibial implant comprising:

an inferior surface, a superior surface, and an outer perimeter edge extending between the inferior and superior surfaces;

a notch sized and shaped to accommodate one or more anatomical structures of the patient'"'"'s knee joint; and

a notch edge extending between the inferior and superior surfaces,

wherein at least a portion of the outer perimeter edge is configured to substantially match at least a corresponding portion of a periphery of the proximal surface when the tibial tray is positioned on the proximal surface.

5. The implant of claim 1, the surgical tool of claim 2, the method of claim 3, or the method of claim 4, wherein the one or more anatomical structures of the patient'"'"'s knee joint is selected from the group of anatomical structures consisting of the posterior cruciate ligament (PCL), the anterior cruciate ligament (ACL), the medial intercondylar tubercle, the lateral intercondylar tubercle, the PCL attachment location, the ACL attachment location, structures supporting the PCL, structures supporting the ACL, and combinations thereof.

6. The tibial implant of claim 1, wherein the tibial implant is asymmetric.

7. The tibial implant of claim 1, further comprising:

a medial section, a lateral section, and a bridge section positioned between the medial section and the lateral section,

wherein the notch is positioned between the medial section and the lateral section and is positioned posterior to the bridge section, and

wherein the bridge section comprises a width from the outer perimeter edge to the notch that is based, at least in part, on patient-specific information regarding the size and/or location of the one or more anatomical structures.

8. The tibial implant of claim 1, wherein at least a portion of the notch edge is configured at an angle with respect to the sagittal plane based, at least in part, on a planned surgical window.

10. A system for treating a diseased or damaged knee joint of a patient, the knee joint including a femur, a tibia, an ACL, and a PCL, the system comprising:

the tibial implant of claim 1; and

a patient-adapted femoral implant, the femoral implant having an intercondylar notch that is sized and shaped based, at least in part, on patient-specific information to accommodate the ACL and/or PCL.

2. A surgical tool for use in surgery on a tibia of a knee joint of a patient, comprising:

a block having a patient-specific surface, the patient-specific surface having at least a portion that is substantially a negative shape of a corresponding portion of an anterior surface of the tibia;

a guide configured to accommodate a cutting or drilling tool and having a predetermined position and orientation relative to the patient-specific surface such that, when the patient-specific surface is placed against and aligned with the corresponding portion of the anterior surface of the tibia, the guide defines a cutting or drilling trajectory extending through at least a portion of a proximal end of the tibia; and

a stop configured to prevent the cutting or drilling tool from advancing along the cutting or drilling trajectory into one or more anatomical structures of the patient'"'"'s knee joint.

9. The surgical tool of claim 2, including:

a first guide configured to accommodate a cutting or drilling tool and having a predetermined position and orientation relative to the patient-specific surface such that, when the patient-specific surface is placed against and aligned with the corresponding portion of the anterior surface of the tibia, the guide defines a cutting or drilling trajectory extending posteriorly through a medial portion of the proximal end of the tibia;

a second guide configured to accommodate a cutting or drilling tool and having a predetermined position and orientation relative to the patient-specific surface such that, when the patient-specific surface is placed against and aligned with the corresponding portion of the anterior surface of the tibia, the guide defines a cutting or drilling trajectory extending posteriorly through a lateral portion of the proximal end of the tibia; and

a third guide configured to accommodate a cutting or drilling tool and having a predetermined position and orientation relative to the patient-specific surface such that, when the patient-specific surface is placed against and aligned with the corresponding portion of the anterior surface of the tibia, the guide defines a cutting or drilling trajectory extending posteriorly through a portion of the proximal end of the tibia located between the lateral portion and the medial portion.

3. A method of making a tibial implant for a tibia of a knee joint of a patient, the method comprising:

obtaining imaging data of the knee joint, including at least a portion of the tibia of the knee joint;

deriving an outer periphery of a simulated cut surface of the tibia based, at least in part, on the imaging data;

deriving information regarding the location and/or size of one or more anatomical structures of the patient'"'"'s knee joint based, at least in part, on the imaging data;

selecting a pre-manufactured blank having an exterior perimeter that is larger than the derived outer periphery and having a notch that can accommodate the location and/or size of the one or more anatomical structures; and

adapting the exterior perimeter of the selected pre-manufactured blank based, at least in part, on the derived outer periphery.

4. A method of making a surgical tool for use in surgery on a tibia of a knee joint of a patient, the method comprising:

obtaining imaging data of the knee joint, including at least a portion of the tibia of the knee joint;

deriving a shape of at least a portion of an anterior surface of the tibia based, at least in part, on the imaging data;

deriving information regarding the location and/or size of one or more anatomical structures of the patient'"'"'s knee joint based, at least in part, on the imaging data; and

designing the surgical tool to include;

a block having a patient-specific surface, the patient-specific surface having at least a portion that is substantially a negative of the shape of at least a portion of the anterior surface of the tibia;

a guide configured to accommodate a cutting or drilling tool and having a predetermined position and orientation relative to the patient-specific surface such that, when the patient-specific surface is placed against and aligned with the at least a portion of the anterior surface of the tibia, the guide defines a cutting or drilling trajectory extending through at least a portion of a proximal end of the tibia; and

a stop configured to prevent the cutting or drilling tool from advancing along the cutting or drilling trajectory into the one or more anatomical structures of the patient'"'"'s knee joint.