ARTICULATABLE SURGICAL DEVICE

• US 20150090759A1
• Filed: 12/09/2014
• Published: 04/02/2015
• Est. Priority Date: 03/23/2006
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Spivey, James T., Ortiz, Mark S., Shelton, Frederick E. IV
• Granted Patent: US 10,070,861 B2
• Time in Patent Office: Days
• US Class Current: 227/175.1
• CPC Class Codes: A61B 1/00042 for mechanical operation
• CPC Class Codes: A61B 1/0052 Constructional details of control elements, e.g. handles
• CPC Class Codes: A61B 1/0057 Constructional details of force transmission elements, e.g. control wires
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments
• CPC Class Codes: A61B 2017/003 Steerable
• CPC Class Codes: A61B 2017/0042 with special provisions for gripping
• CPC Class Codes: A61B 2017/2905 flexible
• CPC Class Codes: A61B 2017/291 the position of the handle being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2919 details of linkages or pivot points
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2947 Pivots
• CPC Class Codes: A61B 2034/306 Wrists with multiple vertebrae
• CPC Class Codes: A61B 2090/372 Details of monitor hardware
• CPC Class Codes: A61B 90/37 Surgical systems with images on a monitor during operation

Abstract

Methods and devices are provided for controlling movement of a working end of a surgical device. In one embodiment, methods and devices are provided for moving an end effector on a distal end of a surgical fastening device. Movement can include rotational movement of the end effector about an axis of the shaft, articulation of the end effector relative to the shaft, and actuation of an end effector, e.g., closing, firing, and/or cutting. In other embodiments, a single cable actuator is provided and is movable between a first position, in which it is effective to rotate an end effector without actuating (i.e., closing and firing) the end effector, and a second position, in which it is effective to actuate the end effector without rotating the end effector. In other aspects, methods and devices are provided for moving a flexible neck formed on a distal end of an accessory channel for use with an endoscope. Movement of the flexible neck can be used to control positioning of a tool extending through the flexible neck.

Claims

1. A surgical device, comprising:

a powered handle;

an elongate shaft operably coupled to the handle, the elongate shaft defining a shaft axis and including a flexible shaft portion;

an end effector operably coupled to the flexible shaft portion and configured to perform at least one surgical procedure in response to at least one actuation motion applied thereto from the powered handle; and

a plurality of flexible actuators operably coupled to the flexible shaft portion and the powered handle such that selective actuation thereof causes articulation of the end effector in at least two planes that are substantially perpendicular to the shaft axis.

2. The surgical device of claim 1 wherein the plurality of flexible actuators comprises:

a first flexible actuator operably coupled to one of the end effector and the flexible shaft portion and a first rotator operably supported in the powered handle;

a second flexible actuator operably coupled to one of the end effector and the flexible shaft portion and a second rotator operably supported in the powered handle;

a third flexible actuator operably coupled to one of the end effector and the flexible shaft portion and a third rotator operably supported in the powered handle;

a fourth flexible actuator operably coupled to one of the end effector and the flexible shaft portion and a fourth rotator operably supported in the powered handle.

3. The surgical device of claim 2 wherein:

the first flexible actuator comprises a first actuator cable and wherein the first rotator comprises a first spool rotatably supported by the powered handle;

the second flexible actuator comprises a second actuator cable and wherein the second rotator comprises a second spool rotatably supported by the powered handle;

the third flexible actuator comprises a third actuator cable and wherein the third rotator comprises a third spool rotatably supported by the powered handle; and

the fourth flexible actuator comprises a fourth actuator cable and wherein the fourth rotator comprises a fourth spool rotatably supported by the powered handle.

4. The surgical device of claim 1 wherein the handle is electrically powered.

5. The surgical device of claim 1 wherein the handle is hydraulically powered.

6. The surgical device of claim 1 wherein the handle is pneumatically powered.

7. The surgical device of claim 1 wherein said end effector comprises:

a first jaw; and

a second jaw movably supported relative to the first jaw and being movably responsive to opening and closing motions applied thereto that are generated by a corresponding portion of the handle.

8. The surgical device of claim 7 wherein the handle comprises a translating member operably interfacing with at least one of the first and second jaws for applying the opening and closing motions thereto.

9. The surgical device of claim 7 wherein the handle further comprises a rotating member for actuating a portion of the end effector.

10. The surgical device of claim 7 wherein the rotating member is rotated by a motor.

11. The surgical device of claim 1 wherein the flexible portion of the elongate shaft comprises a flexible neck that is formed on a distal end of the elongate shaft.

12. The surgical device of claim 1 wherein the flexible portion of the elongate shaft comprises a flexible neck formed on a proximal end of the end effector.

13. The surgical device of claim 1 wherein the flexible portion of the elongate shaft comprises a separate flexible neck member located between the elongate shaft and the end effector.

14. A surgical device, comprising:

a powered handle;

an end effector configured to perform at least one surgical procedure in response to at least one rotary control motion applied thereto;

an elongate shaft operably coupled to the handle and the end effector and extending therebetween, the elongate shaft defining a shaft axis and including a flexible shaft portion configured to facilitate articulation of said end effector in at least two planes that are substantially perpendicular to the shaft axis;

a rotary drive shaft operably interfacing with the end effector to apply said at least one rotary control motion thereto; and

a rotary actuator operably supported by the powered handle and operably interfacing with the rotary drive shaft.

15. The surgical device of claim 14 further comprising a plurality of flexible actuators operably coupled to the flexible shaft portion and the powered handle such that selective actuation thereof causes articulation of the end effector.

16. The surgical device of claim 15 wherein the plurality of flexible actuators comprises:

a first flexible actuator operably coupled to one of the end effector and the flexible shaft portion and a first rotator operably supported in the powered handle;

a second flexible actuator operably coupled to one of the end effector and the flexible shaft portion and a second rotator operably supported in the powered handle;

a third flexible actuator operably coupled to one of the end effector and the flexible shaft portion and a third rotator operably supported in the powered handle;

a fourth flexible actuator operably coupled to one of the end effector and the flexible shaft portion and a fourth rotator operably supported in the powered handle.

17. The surgical device of claim 16 wherein:

the first flexible actuator comprises a first actuator cable and wherein the first rotator comprises a first spool rotatably supported by the powered handle;

the second flexible actuator comprises a second actuator cable and wherein the second rotator comprises a second spool rotatably supported by the powered handle;

the third flexible actuator comprises a third actuator cable and wherein the third rotator comprises a third spool rotatably supported by the powered handle; and

the fourth flexible actuator comprises a fourth actuator cable and wherein the fourth rotator comprises a fourth spool rotatably supported by the powered handle.

18. The surgical device of claim 14 wherein the rotary actuator is actuated by a motor supported by the powered handle.

19. The surgical device of claim 16 wherein at least one of the first, second, third and fourth rotators comprises a motor.

20. The surgical device of claim 19 wherein the motor is remotely controlled.