SELF-IDENTIFYING SWITCH SYSTEM FOR VEHICLE CONTROL

• US 20150102665A1
• Filed: 10/15/2013
• Published: 04/16/2015
• Est. Priority Date: 10/15/2013
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Nelsen, David Mark, Blackwood, Andrew James, Fitzgerald, Richard William
• Granted Patent: US 9,555,750 B2
• Time in Patent Office: Days
• US Class Current: 307/10.1
• CPC Class Codes: B60R 16/005 Electro-mechanical devices, e.g. switched electric switches in general H01H
• CPC Class Codes: B60R 16/023 for transmission of signals between vehicle parts or subsystems

Abstract

A vehicle switch module includes a sub-network having switches connected thereto and a sub-network controller in operative communication with the sub-network and the switches. Each switch includes a microprocessor programmed to generate switch messages that include address and switch logic state data. The sub-network controller transmits switch queries onto the sub-network to a number of switch addresses to determine a connection status and switch state of switches in the switch module and receives switch messages responsive to the queries from switches at addresses to which the switch queries were transmitted. The received switch messages verify the identity of a switch in the module and provide a switch state for the switch. The sub-network controller interprets the received switch messages and—based on the switch address and switch state data in the messages—controls operation of a vehicle output or load associated with each of the switches.

Claims

1. An electrical switch module for use in a motor vehicle, the switch module comprising:

a backplane comprising a plurality of connections thereon and a communications sub-network;

a sub-network controller in operative communication with the communications sub-network; and

a plurality of electrical switches coupled to the plurality of connections on the backplane so as to be in operative communication with the communications sub-network, each of the plurality of electrical switches including a microprocessor therein programmed to generate switch messages that include therein data regarding an address associated with the switch and a switch logic state;

wherein the sub-network controller is programmed to;

transmit switch queries onto the communications sub-network to each of a plurality of switch addresses to determine a connection status and switch state of the plurality of electrical switches;

receive switch messages responsive to the switch queries from switches at the switch addresses to which the switch queries were transmitted, with each of the received switch messages verifying the presence of a switch in the switch module and providing a switch state for the respective switch; and

interpret the received switch messages to perform at least one of;

transmitting the switch messages onto a vehicle communications network to which the switch module is in operative communication, for purposes of controlling vehicle outputs associated with the switch messages; and

controlling operation of one or more solid state outputs or relays associated with the switches from which the switch messages are provided.

2. The switch module of claim 1 wherein the sub-network controller is programmed to generate and store a configuration memory comprising a list of switch addresses of switches included in the switch module.

3. The switch module of claim 2 wherein the sub-network controller is programmed to transmit switch queries onto the communications sub-network according to a normal operational mode query cycle, with the sub-network controller transmitting switch queries only to the list of switch addresses stored in the configuration memory during normal operational mode query cycle.

4. The switch module of claim 3 wherein the microprocessor of each switch is programmed to transmit a roll call request onto the communications sub-network when no switch query is received from the sub-network controller within a pre-determined period of time.

5. The switch module of claim 4 wherein the sub-network controller is programmed to:

receive a roll call request from a respective switch in the switch module; and

perform a configuration routine responsive to a received roll call request.

6. The switch module of claim 5 wherein, in performing the configuration routine, the sub-network controller is programmed to:

access a master list of all switch addresses of potential switches that might be present in the switch module;

transmit a switch query to each of a plurality of switch addresses included in the master list;

receive switch messages from switches included in the switch module responsive to the switch queries; and

for each switch message received from a switch in the switch module, store the switch address associated with that switch in the configuration memory, so as to update the list of switch addresses stored in the configuration memory.

7. The switch module of claim 6 wherein the sub-network controller is programmed to terminate the configuration routine upon one of:

receiving a number of responses from switches that is equal to a number of switches included in the switch module;

or

transmitting switch queries to all of the switch addresses included in the master list.

8. The switch module of claim 7 wherein, upon termination of the configuration routine, the sub-network controller is programmed to transmit switch queries onto the communications sub-network according to the normal operational mode query cycle.

9. The switch module of claim 1 wherein, in controlling operation of one or more solid state outputs or relays associated with the switches from which the switch messages are provided, the sub-network controller is programmed to:

associate switch addresses of switches in the switch module with the solid state outputs or relays; and

locally control the one or more solid state outputs or relays, by directly energizing or de-energizing the one or more solid state outputs or relays, responsive to switch messages received via the communications sub-network or the vehicle communications network.

10. The switch module of claim 1 wherein the switch signals transmitted onto the vehicle communications network are provided to a vehicle body controller for controlling the vehicle outputs associated with the switch messages or for remotely controlling solid state outputs or relays associated with particular switches.

11. A method of identifying and transmitting switch messages to and from a switch module in a vehicle communication system, the method comprising:

associating a switch ID with each of a plurality of switches included in a vehicle communication system;

identifying the switch ID of all switches included in a switch module in the vehicle communication system, such that each switch included in the switch module is identified by its switch ID;

identifying a switch state of all switches included in the switch module; and

controlling operation of a vehicle output or load associated with each of the plurality of switches based on the identified switch IDs and their associated switch states;

wherein identifying the switch ID and the switch state of switches included in the switch module further comprises;

causing a sub-network controller of the switch module to transmit switch queries onto a sub-network of the switch module to each of a plurality of switch addresses;

receiving, at the sub-network controller, switch messages from any switches on the sub-network that are associated with the switch IDs to which the switch queries were transmitted; and

identifying the switch ID and the switch state of all switches in the switch module based on the received switch messages.

12. The method of claim 11 wherein identifying the switch ID of all switches included in the switch module further comprises generating and storing a configuration memory that includes switch IDs of all switches included in the switch module.

13. The method of claim 12 wherein identifying the switch ID and the switch state of switches included in the switch module further comprises transmitting switch queries onto the sub-network according to a normal operational mode query cycle, with the sub-network controller transmitting switch queries only to the list of switch IDs stored in the configuration memory during normal operational mode query cycle.

14. The method of claim 13 further comprising:

causing a switch in the switch module to transmit a roll call request onto the sub-network when no switch query is received within a pre-determined period of time;

receiving, at the sub-network controller, a roll call request from a respective switch in the switch module; and

performing a configuration routine responsive to a received roll call request, wherein performing the configuration routine includes;

accessing a master list of all switch IDs of potential switches that might be present in the switch module;

transmitting a switch query to each of a plurality of switch IDs included in the master list;

receiving switch messages from switches included in the switch module responsive to the switch queries; and

for each switch message received from a switch in the switch module, storing the switch ID associated with that switch in the configuration memory, so as to update the switch IDs stored in the configuration memory.

15. The method of claim 14 wherein performing the configuration routine further includes terminating the configuration routine upon one of:

receiving a number of responses from switches that is equal to a number of switches included in the switch module;

or

transmitting switch queries to all of the switch IDs included in the master list.

16. The method of claim 11 wherein controlling operation of a vehicle output or load comprises transmitting switch messages from the sub-network controller onto a vehicle communication bus to which the switch module is in operative communication, for purposes of controlling vehicle outputs associated with the switch messages.

17. The method of claim 11 wherein controlling operation of a vehicle output or load comprises:

associating a switch ID of a respective switch with a solid state output or relay; and

causing the sub-network controller to control operation of the solid state output or relay based on the message received by the sub-network controller from the respective switch that includes the switch ID and the switch state.

18. A switch module sub-network controller for enabling vehicular communication between switches in a switch module and loads associated with the switches, the sub-network controller being programmed to:

transmit switch queries onto a communications sub-network of the switch module to each of a plurality of switch addresses to determine a connection status and switch state of a plurality of switches;

receive switch messages from any switches on the communications sub-network associated with the switch addresses to which the switch queries were transmitted;

identify a connection of a switch to the communications sub-network and its associated switch state based on the received switch messages; and

control operation of a vehicle output or load associated with each of the plurality of switches based on the switch IDs and their associated switch states, wherein controlling operation of the vehicle output or load comprises at least one of;

transmitting the switch messages onto a vehicle communications bus to which the switch module is in operative communication, for purposes of controlling the vehicle output or load associated with the switch messages; and

controlling operation of one or more solid state outputs or relays associated with the switches from which the switch messages are provided.

19. The sub-network controller of claim 18 wherein the sub-network controller is further programmed to:

generate and store a configuration memory comprising a list of switch addresses of switches included in the switch module; and

transmit switch queries onto the communications sub-network according to a normal operational mode query cycle, with the switch queries being transmitted only to the list of switch addresses stored in the configuration memory during normal operational mode query cycle.

20. The sub-network controller of claim 19 wherein the sub-network controller is further programmed to:

receive a roll call request from a respective switch in the switch module, the roll call request being generated by the switch when no switch query is received thereby within a pre-determined period of time; and

perform a configuration routine responsive to a received roll call request, wherein performing the configuration routine includes;

accessing a master list of all switch addresses of potential switches that might be present in the switch module;

transmitting a switch query to each of a plurality of switch addresses included in the master list;

receiving switch messages from switches included in the switch module responsive to the switch queries; and

for each switch message received from a switch in the switch module, storing the switch address associated with that switch in the configuration memory, so as to update the switch addresses stored in the configuration memory.