LOCATING LOOSE CONNECTIONS IN AN ELECTRICAL CIRCUIT

• US 20150102824A1
• Filed: 10/11/2013
• Published: 04/16/2015
• Est. Priority Date: 10/11/2013
• Status: Abandoned Application

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Casteel, Jordan Brantley, Pearson, William Robert, Leonard, John Andrew, Rowny, Joseph Clark
• Application Number:
  US14/052,211
• Publication Number:
  US 20150102824A1
• Time in Patent Office: Days
• US Class Current: 324/522
• CPC Class Codes: G01R 31/3275 Fault detection or status indication
• CPC Class Codes: G01R 31/3277 of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches
• CPC Class Codes: G01R 31/343 in operation
• CPC Class Codes: G01R 31/40 Testing power supplies testing photovoltaic devices H02S50/10
• CPC Class Codes: G01R 31/42 AC power supplies
• CPC Class Codes: G01R 31/50 Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections testing of sparking plugs H01T13/58
• CPC Class Codes: G01R 31/54 Testing for continuity
• CPC Class Codes: G01R 31/66 Testing of connections, e.g. of plugs or non-disconnectable joints testing for incorrect line connections G01R31/55
• CPC Class Codes: G01R 31/70 Testing of connections between components and printed circuit boards G01R31/68 takes precedence

Abstract

An electrical system includes an electrical circuit having a plurality of current paths and a plurality of switches for directing current to the plurality of current paths. A sensor senses a current or voltage in the electrical circuit. A processor connected to the sensor receives sensor data corresponding to the current or voltage in the circuit. The processor is configured to determine a location of a loose connection in the electrical circuit based on the current or voltage data and a switching sequence of the plurality of switches.

Claims

1. An electrical system, comprising:

an electrical circuit having a plurality of current paths and a plurality of switches for directing current to the plurality of current paths;

a sensor for sensing at least one of current and voltage in the electrical circuit; and

a processor connected to the sensor to receive sensor data corresponding to the current or voltage in the electrical circuit and configured to determine a location of a loose connection in the electrical circuit based on the sensor data and a switching sequence of the plurality of switches.

2. The electrical system of claim 1, wherein the electrical circuit is an electronic power converter circuit and the plurality of current paths includes multiple phases of the power converter circuit.

3. The electrical system of claim 1, wherein the sensor is a high frequency current sensor.

4. The electrical system of claim 1, wherein determining the location of the loose connection includes determining that the sensor has sensed one of a voltage variation and a current variation corresponding to the loose connection, identifying a plurality of current paths associated with the sensor, identifying a time at which the sensor data corresponding to the loose connection was detected, and analyzing the switching sequence to determine which current path among the plurality of current paths was passing current at the time at which the sensor data corresponding to the loose connection was detected.

5. The electrical system of claim 1, wherein determining the location of the loose connection includes modifying the switching sequence of the plurality of switches based on detecting the sensor data corresponding to the loose connection.

6. The electrical system of claim 5, wherein the processor is configured to modify the switching sequence of the plurality of switches to stop current flow through a first current path among the plurality of current paths while operating the plurality of switches in a second current path among the plurality of current paths.

7. The electrical system of claim 1, wherein the processor is configured to detect an intermittent loose connection based on the sensor data, and

determining the location of the loose connection in the electrical circuit includes analyzing a history of the sensor data and a history of the switching sequence to identify previous instances of the loose connection in the history of the sensor data and to associate the previous instances with a current path among the plurality of current paths based on the history of the switching sequence.

8. An apparatus for locating a loose connection in an electrical circuit, the electrical circuit including a plurality of current paths and a plurality of switches to direct a flow of current among the plurality of current paths, the apparatus comprising:

a processing circuit connected to a sensor to receive sensor data corresponding to a current in the electrical circuit, to identify one of a voltage variation and a current variation in the sensor data corresponding to a loose connection in the electrical circuit, and to identify a location of the loose connection based on a location of the sensor, a time of the voltage variation or the current variation, and a switching sequence of the plurality of switches.

9. The apparatus of claim 8, wherein the processing circuit is configured to determine the location of the loose connection by identifying the sensor, identifying a plurality of current paths associated with the sensor, identifying a time at which the voltage variation or the current variation occurred, and analyzing the switching sequence to determine which current path among the plurality of current paths was passing current at the time at which the voltage variation or the current variation occurred.

10. The apparatus of claim 8, wherein the processing circuit is configured to modify the switching sequence of the plurality of switches based on detecting the current or voltage variation corresponding to the loose connection.

11. The apparatus of claim 10, wherein the processing circuit is configured to modify the switching sequence of the plurality of switches to reduce a number of current paths that receive current based on a modified switching sequence.

12. The apparatus of claim 8, wherein the processing circuit is configured to detect an intermittent loose connection based on the sensor data, and to determine the location of the intermittent loose connection in the electrical circuit by analyzing a history of the sensor data and a history of the switching sequence to identify previous instances of the intermittent loose connection in the history of the sensor data and to associate the previous instances with a current path among the plurality of current paths based on the history of the switching sequence.

13. A method for locating a loose connection in an electrical circuit, comprising:

providing current to an electrical circuit having a plurality of current paths;

controlling a plurality of switches in a predetermined sequence to direct current to the plurality of current paths in a predetermined order;

measuring at least one of current and voltage in the electrical circuit;

detecting a pattern corresponding to a loose connection based on measuring the current or voltage; and

identifying a location of the loose connection in the electrical circuit based on detecting the pattern corresponding to the loose connection.

14. The method of claim 13, wherein identifying the location of the loose connection includes identifying a location of a sensor in the electrical circuit that is measuring the current or voltage and identifying a current path among the plurality of current paths that corresponds to the sensor.

15. The method of claim 13, wherein identifying the location of the loose connection includes passing sensor data corresponding to measuring the current or voltage through a transform algorithm to detect a presence of the loose connection.

16. The method of claim 13, wherein identifying the location of the loose connection comprises:

determining a time at which the pattern corresponding to the loose connection occurs;

determining a state of a switching sequence at the time at which the pattern occurs; and

identifying the location of the loose connection based on the time at which the pattern occurs and the state of the switching sequence at the time at which the pattern occurs.

17. The method of claim 13, wherein identifying the location of the loose connection comprises:

modifying a switching sequence based on detecting the pattern corresponding to the loose connection.

18. The method of claim 13, further comprising:

generating a notice to an operator of the electrical circuit, the notice including the location of the loose connection.

19. The method of claim 13, further comprising:

determining that the data pattern may indicate an intermittent loose connection, as distinguished from an external transient event, based on detecting the pattern at intermittent intervals; and

identifying the location of the loose connection by referring to a history of measured current or voltage and a history of a switching sequence to identify one or more previous instances of the loose connection.