Rotary Encoder with Self-Sustained Supply of Energy

• US 20150108968A1
• Filed: 08/21/2014
• Published: 04/23/2015
• Est. Priority Date: 10/21/2013
• Status: Abandoned Application

• Current Assignee: Sick Stegmann GmbH (Sick Management GmbH)
• Original Assignee: Sick Stegmann GmbH (Sick Management GmbH)
• Inventors: BASLER, Stefan, MUTSCHLER, Reinhold, DILGER, Dominik
• Application Number:
  US14/464,729
• Publication Number:
  US 20150108968A1
• Time in Patent Office: Days
• US Class Current: 324/207.17
• CPC Class Codes: G01D 2205/80 Manufacturing details of magnetic targets for magnetic encoders
• CPC Class Codes: G01D 5/145 influenced by the relative movement between the Hall device and magnetic fields see G01R33/06
• CPC Class Codes: G01D 5/204 by influencing the mutual induction between two or more coils G01D5/22 takes precedence
• CPC Class Codes: G01D 5/244 influencing characteristics of pulses or pulse trains; generating pulses or pulse trains

Abstract

A rotary encoder has a signal encoding unit fastened at the shaft, a signal detection unit arranged in an axial direction of the shaft disposed opposite to the signal encoding unit, a signal evaluation unit, and an energy generation unit for the generation of electrical energy for the rotary encoder. The energy generation unit has a first element provided at the signal encoding unit and of a second element arranged at the circuit board of the signal evaluation unit. The first and the second element are disposed opposite to one another. The second element has a plurality of coils which are arranged in such a way that two or more coils are displaced by a pole pitch or a multiple of a pole pitch and in that the coils are switched in parallel, in series or in groups.

Claims

1. A rotary encoder for the detection of information of a rotating shaft, comprising a signal encoding unit which is fastened at the shaft, a signal detection unit which is arranged in an axial direction of the shaft disposed opposite to the signal encoding unit, a signal evaluation unit which has a circuit board arranged spaced apart with respect to the shaft in an axial direction and an energy generation unit for the generation of electrical energy for the rotary encoder, wherein the energy generation unit comprises a first element provided at the signal encoding unit and a second element arranged at the circuit board of the signal evaluation unit;

wherein the first and the second elements are arranged disposed opposite one another, wherein the second element of the energy generation unit is composed of a plurality of coils which are arranged in such a way that respectively two or more coils are displaced by a pole pitch or by a multiple of a pole pitch; and

wherein the coils are switched in parallel, in series or in groups.

2. The rotary encoder in accordance with claim 1, wherein the first element of the energy generation unit is composed of at least one magnetic element magnetized axially in multipolar form at both sides or in multipolar form at one side.

3. The rotary encoder in accordance with claim 2, wherein the magnetic element is configured as a ring magnet, a disc magnet or as a plurality of individual magnets having alternating pole alignment.

4. The rotary encoder in accordance with claim 1, wherein the second element of the energy generation unit comprises at least one coil which is configured in an SMD manner of construction, wherein the coil is assembled at the circuit board or is incorporated into the circuit board in an integrated manner.

5. The rotary encoder in accordance with claim 1, wherein the second element of the energy generation unit comprises at least one coil which is configured as a planar coil, wherein the coil is assembled at the circuit board or is incorporated into the circuit board in an integrated manner.

6. The rotary encoder in accordance with claim 5, wherein the planar coil is directly integrated into the circuit board and wherein layers of ferrite material are embedded in the circuit board and/or copper surfaces are introduced around the planar coil.

7. The rotary encoder in accordance with claim 6, wherein the planar coil is configured of multiple layers.

8. The rotary encoder in accordance with claim 1, wherein the signal encoding unit has a mount fastened at the shaft and a dimensional scale that can be scanned optically, capacitively or inductively, wherein the dimensional scale is fastened at a side or the mount facing the signal evaluation unit.

9. The rotary encoder in accordance with claim 8, wherein the dimensional scale is formed from the first element of the energy generation unit.

10. The rotary encoder in accordance with claim 1, wherein the signal detection unit is composed of at least one magnetic field sensor and/or of conductor tracks arranged in the circuit board, wherein the conductor tracks have an interaction with the first element of the energy generation unit.

11. The rotary encoder in accordance with claim 1, wherein the second element of the energy generation unit is applied at a first side at a support which represents a magnetic yoke and is connected to the circuit board and is arranged at a flex connector at a second side disposed opposite to the first side;

and wherein the flex connector is electrically connected to the circuit board and serves as a switch support for the second element.

12. The rotary encoder in accordance with claim 10, wherein the signal encoding unit has a mount fastened at the shaft and a dimensional scale that can be scanned optically, capacitively or inductively, wherein the dimensional scale is fastened at a side or the mount facing the signal evaluation unit;

and

wherein the magnetic field sensor and the dimensional scale are arranged in a flush manner at a middle axis of the shaft and the first and the second elements of the energy generation unit are arranged spaced apart radially from the middle axis.

13. The rotary encoder in accordance with claim 12, wherein the dimensional scale is formed from the first element of the energy generation unit.

14. The rotary encoder in accordance with claim 11, wherein the signal encoding unit has a mount fastened at the shaft and a dimensional scale that can be scanned optically, capacitively or inductively, wherein the dimensional scale is fastened at a side or the mount facing the signal evaluation unit;

and

wherein the magnetic field sensor and the dimensional scale are arranged in a flush manner at a middle axis of the shaft and the first and the second elements of the energy generation unit are arranged spaced apart radially from the middle axis.

15. The rotary encoder in accordance with claim 14, wherein the dimensional scale is formed from the first element of the energy generation unit.

16. The rotary encoder in accordance with claim 1, wherein the signal evaluation unit has a rectifier circuit in order to rectify an alternating voltage generated by the energy generation unit and an energy store for the storage of electrical energy generated by the energy generation unit.

17. The rotary encoder in accordance with claim 1, wherein the signal evaluation unit has a state monitoring unit and a communication unit in order to communicate data detected by the signal detection unit to the control.

18. The rotary encoder in accordance with claim 17, wherein the communication unit is wireless.

19. The rotary encoder in accordance with claim 1, wherein the signal encoding unit has a transmission fastened at the shaft and the first element of the energy generation unit is attached to a transmission element of the transmission such that the first element of the energy generation unit attached at the transmission element is arranged disposed opposite to the second element of the energy generation unit.

20. The rotary encoder in accordance with claim 19, wherein the first element of the energy generation unit is attached at a planetary carrier of the transmission.