HOLLOW MICRONEEDLE AND SUBRETINAL SYRINGE FOR SUBRETINAL INJECTION OR EXTRACTION

• US 20150112282A1
• Filed: 04/09/2013
• Published: 04/23/2015
• Est. Priority Date: 04/09/2012
• Status: Abandoned Application

• Current Assignee: Juvic Inc.
• Original Assignee: Industry Academic Cooperation Foundation
• Inventors: Jung, Hyung Il, Lee, Kwang, Lee, Sung Ho, Lee, Chang Yeol, You, Yong Sung
• Application Number:
  US14/391,389
• Publication Number:
  US 20150112282A1
• Time in Patent Office: Days
• US Class Current: 604/272
• CPC Class Codes: A61F 9/0017 implantable in, or in contact with, the eye, e.g. ocular inserts
• CPC Class Codes: A61M 2037/0023 Drug applicators using microneedles
• CPC Class Codes: A61M 2037/003 having a lumen
• CPC Class Codes: A61M 2037/0053 Methods for producing microneedles
• CPC Class Codes: A61M 2207/00 Methods of manufacture, assembly or production
• CPC Class Codes: A61M 37/0015 by using microneedles
• CPC Class Codes: A61M 5/14 Infusion devices, e.g. infusing by gravity; Blood infusion; Accessories therefor
• CPC Class Codes: A61M 5/158 Needles for infusions; Accessories therefor, e.g. for inserting infusion needles, or for holding them on the body
• CPC Class Codes: B21G 1/08 of hollow needles or needles with hollow end, e.g. hypodermic needles, larding-needles B21G1/10 takes precedence

Abstract

The present invention relates to a method for manufacturing a hollow microneedle for subretinal injection or extraction. The microneedle for subretinal injection or extraction is made of metal, thereby providing the strength and force for penetrating the sclera and retina. Due to the length and the angle of curvature, the microneedle for subretinal injection or extraction of the present invention can reach a suitable subretinal site, such as the midperiphery at which optic nerves are accumulated, and thus the present invention is effective for delivering a drug and can enhance the effectiveness of the drug.

Claims

1. A method for fabricating a hollow microneedle for subretinal injection or extraction, the method comprising:

(a) coating a solution of a viscous material onto a surface of a substrate;

(b) placing a frame into contact with the solution of the viscous material;

(c) preparing a solid microneedle by lifting the substrate, the frame, or both the substrate and the frame, so as to space apart the contacted frame and substrate from each other;

(d) imparting a curved shape to the solid microneedle during step (c) or after completing step (c);

(e) depositing a metal onto the solid microneedle with the curved shape;

(f) plating the metal-deposited microneedle with a metal;

(g) bevel-cutting the tip of the metal-plated solid microneedle; and

(h) removing the solid microneedle to obtain a hollow microneedle with a curved shape.

2. The method of claim 1, wherein the frame is a syringe needle.

3. The method of claim 2, wherein the syringe needle is a 23-gauge or larger syringe needle.

4. The method of claim 1, wherein the viscosity of the viscous material is controlled by adjusting the temperature of the viscous material within the range of higher than the glass transition temperature thereof but lower than 130°

C.

5. The method of claim 1, wherein the metal for the plating is stainless steel, aluminum (Al), chrome (Cr), nickel (Ni), gold (Au), silver (Ag), copper (Cu), titanium (Ti), cobalt (Co), or an alloy thereof.

6. The method of claim 1, wherein the hollow microneedle with the curved shape has a curved angle of 10 to 70 degrees.

7. The method of claim 6, wherein the curved angle is 40 to 60 degrees.

8. The method of claim 1, wherein the bevel-cutting is performed such that the bevel angle at the tip of the hollow microneedle is 5 to 50 degrees.

9. The method of claim 8, wherein the bevel angle at the tip of the hollow microneedle is 5 to 15 degrees.

10. The method of claim 1, wherein the effective length of the hollow microneedle is 1 to 10 mm.

11. The method of claim 1, wherein the inner diameter at the upper end of the hollow microneedle is 20 to 150 μ

m.

12. The method of claim 1, wherein the frame is a syringe needle having a syringe connector.

16. A subretinal syringe or extractor comprising a hollow microneedle, wherein the hollow microneedle has an effective length of 1 to 10 mm, an inner diameter at the upper end of 20 to 150 μ

m, a bevel angle of 5 to 50 degrees, and a curved angle of 10 to 70 degrees, and the hollow microneedle is fabricated by the method of claim 1.

13. A subretinal syringe or extractor comprising a hollow microneedle, wherein the hollow microneedle has an effective length of 1 to 10 mm, an inner diameter at the upper end of 20 to 150 μ

m, a bevel angle of 5 to 50 degrees, and a curved angle of 10 to 70 degrees.

14. The subretinal syringe or extractor of claim 13, wherein a syringe needle is mounted on a base part of the hollow microneedle, the syringe needle being openly connected to the hollow microneedle.

15. The subretinal syringe or extractor of claim 13, wherein the curved angle is 40 to 60 degrees.

17. The subretinal syringe or extractor of claim 13, wherein the strength of the hollow microneedle is 0.1 to 5.0 N.

18. The subretinal syringe or extractor of claim 13, wherein the hollow microneedle delivers a drug subretinally.

19. The subretinal syringe or extractor of claim 13, wherein the hollow microneedle extracts or removes materials under the retina.