Passively Placed Vertical Optical Connector

• US 20150125110A1
• Filed: 11/04/2013
• Published: 05/07/2015
• Est. Priority Date: 11/04/2013
• Status: Abandoned Application

• Current Assignee: Cisco Technology, Inc. (Cisco Systems, Inc.)
• Original Assignee: Cisco Technology, Inc. (Cisco Systems, Inc.)
• Inventors: Patel, Vipulkumar, Piede, David, Anderson, Sean Philip
• Application Number:
  US14/070,962
• Publication Number:
  US 20150125110A1
• Time in Patent Office: Days
• US Class Current: 385/14
• CPC Class Codes: G02B 2006/12176 Etching
• CPC Class Codes: G02B 6/122 Basic optical elements, e.g. light-guiding paths
• CPC Class Codes: G02B 6/124 Geodesic lenses or integrated gratings
• CPC Class Codes: G02B 6/13 Integrated optical circuits characterised by the manufacturing method
• CPC Class Codes: G02B 6/136 by etching
• CPC Class Codes: G02B 6/3897 Connectors fixed to housings, casing, frames or circuit boards G02B6/44528 takes precedence
• CPC Class Codes: G02B 6/4228 Passive alignment, i.e. without a detection of the degree of coupling or the position of the elements G02B6/4234 takes precedence
• CPC Class Codes: G02B 6/423 using guiding surfaces for the alignment
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

An optical integrated circuit (IC) is provided that includes a waveguide to propagate light in the IC. A diffractive element, such as a grating, couples light between the waveguide and an external optical connector. At least one alignment feature is lithographically formed in the optical IC to facilitate precise positioning of the optical connector on the optical IC. Since the alignment feature is lithographically formed in a precise relation to the diffractive element, the optical connector can be accurately positioned and optically coupled to the optical IC. Complex optical-feedback-based alignment equipment and operations to achieve optical coupling of the optical connector with the waveguide in the optical IC are not necessary.

Claims

1. An apparatus comprising:

an optical integrated circuit;

a waveguide in the optical integrated circuit configured to propagate light;

a diffractive element configured to couple light between the waveguide and an optical connector away from a plane of the waveguide; and

at least one alignment feature lithographically formed in the optical integrated circuit with respect to the diffractive element, the alignment feature configured to physically align the optical connector with the diffractive element without need for optical feedback.

2. The apparatus of claim 1, wherein the at least one alignment feature comprises a plurality of indentations or trenches in a surface of the optical integrated circuit.

3. The apparatus of claim 1, wherein the at least one alignment feature comprises a plurality of raised structures extending above a surface of the optical integrated circuit, the raised structures configured to support the optical connector above a surface of the integrated circuit.

4. The apparatus of claim 3, further comprising at least one ledge in the plurality of raised structures, the ledge having a shape configured to support an edge of the optical connector.

5. The apparatus of claim 1, wherein the at least one alignment feature extends above a surface of the optical integrated circuit and is configured to abut an edge of the optical connector such that the optical connector rests on the surface of the optical integrated circuit against the at least one alignment feature.

6. The apparatus of claim 1, further comprising a refractive element between the diffractive element and the optical connector, the refractive element configured to redirect light from the diffractive element in a direction that is substantially perpendicular to the plane of the optical integrated circuit.

7. The apparatus of claim 6, wherein the refractive element is configured to redirect the light from the diffractive element to counteract dispersion across a range of wavelengths of the light from the diffractive element.

8. The apparatus of claim 7, wherein the refractive element comprises a right triangular prism, and the dispersion from the diffractive element is counteracted by minimizing an error metric E defined by:

9. The apparatus of claim 6, wherein the refractive element is positioned with respect to the alignment feature, and the alignment feature is configured to physically align the refractive element and the optical connector.

10. The apparatus of claim 6, wherein the refractive element is positioned with respect to at least one other alignment feature, the other alignment feature configured to physically align the refractive element with the diffractive element.

11. The apparatus of claim 1, further comprising an optical isolator positioned between the optical connector and the diffractive element.

12. The apparatus of claim 1, wherein the alignment feature is configured to physically align the optical connector to a position in which light from the waveguide is coupled to an optical fiber in the optical connector with less than 0.2 dB loss.

13. In combination, the apparatus of claim 1 and the optical connector, wherein the optical connector includes a refractive element on a surface of the optical connector facing the diffractive element, wherein the refractive element is configured to redirect light from the diffractive element in a direction that is substantially perpendicular the surface of the optical connector.

14. In combination, the apparatus of claim 1 and the optical connector, wherein the optical integrated circuit includes a silicon photonic circuit having a plurality of diffractive gratings, and wherein the optical connector includes a plurality of optical fibers physically aligned with the plurality of diffractive gratings.

15. A method comprising:

physically aligning an optical connector, without use of optical feedback, with at least one alignment feature lithographically formed on an optical integrated circuit with respect to a diffractive element on a waveguide of the optical integrated circuit; and

securing the optical connector to the optical integrated circuit so that light can be coupled between the waveguide in the optical integrated circuit and the optical connector, through the diffractive element.

16. The method of claim 15, further comprising placing a refractive element between the diffractive element and the optical connector to counteract dispersion across a range of wavelengths in the light from the diffractive element.

17. The method of claim 16, wherein placing the refractive element comprises physically aligning the refractive element with the diffractive element using at least one other alignment feature lithographically formed on the optical integrated circuit.

18. A method comprising:

fabricating a waveguide in an optical circuit;

forming a diffractive element in a portion of the waveguide to couple light between the waveguide and an optical connector; and

lithographically forming at least one alignment feature in the optical integrated circuit with respect to the diffractive element, the at least one alignment feature configured to passively align the optical connector with the diffractive element without need for optical feedback.

19. The method of claim 18, wherein lithographically forming the at least one alignment feature comprises etching a plurality of indentations or trenches.

20. The method of claim 18, wherein lithographically forming the alignment feature comprises using complementary metal oxide semiconductor (CMOS) techniques to form a plurality of raised structures extending above a top surface of the photonic integrated circuit.

21. The method of claim 20, wherein forming the diffractive element comprises using the CMOS techniques to form a grating in the waveguide.

22. The method of claim 18, further comprising lithographically forming at least one other alignment feature that is used to align a refractive element with the diffractive element.