METHOD AND APPARATUS FOR CURRENT AUTO BALANCING FOR PARALLEL CONVERTER SYSTEMS

• US 20150145462A1
• Filed: 11/25/2013
• Published: 05/28/2015
• Est. Priority Date: 11/25/2013
• Status: Abandoned Application

• Current Assignee: Rockwell Automation Technologies Incorporated (Rockwell Automation, Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Rockwell Automation, Inc.)
• Inventors: Ulrich, James A., Wei, Lixiang, Rabe, Jerome D., Riley, Joseph D.
• Application Number:
  US14/088,681
• Publication Number:
  US 20150145462A1
• Time in Patent Office: Days
• US Class Current: 318/503
• CPC Class Codes: H02M 3/1584 with a plurality of power processing stages connected in parallel
• CPC Class Codes: H02M 5/458 using semiconductor devices only
• CPC Class Codes: H02M 7/493 the static converters being arranged for operation in parallel
• CPC Class Codes: H02P 27/08 with pulse width modulation

Abstract

Parallel converter current imbalance control apparatus and methods in which individual converter AC currents are measured for each phase, and the AC voltage control modulation indices associated with the converters having the highest and lowest AC currents for a given phase are adjusted to counteract current imbalance between the converters.

Claims

1. A power conversion system, comprising:

a plurality of switching converters having AC terminals connected together; and

a controller programmed for a given AC phase of the plurality of switching converters to;

determine a nominal modulation index,

determine a plurality of adjusted modulation indices individually associated with a corresponding one of the plurality of switching converters at least partially according to;

individual switching converter AC current values associated with the given AC phase, and

the nominal modulation index, and

control pulse width modulation operation of the plurality of switching converters for the given AC phase according to the corresponding adjusted modulation indices to counteract AC current imbalance in the power conversion system.

2. The power conversion system of claim 1, wherein the controller is programmed for each pulse width modulation switching cycle and for each AC phase of the plurality of switching converters to:

determine a nominal modulation index;

selectively decrease one of the adjusted modulation indices; and

selectively increase another one of the adjusted modulation indices.

3. The power conversion system of claim 2, wherein the controller is programmed for each pulse width modulation switching cycle and for each AC phase of the plurality of switching converters to:

determine a first one of the plurality of switching converters having a highest absolute value of the individual switching converter AC current values;

determine a second one of the plurality of switching converters having a lowest absolute value of the individual switching converter AC current values;

selectively decrease the adjusted modulation index of one of the first and second switching converters; and

selectively increase the adjusted modulation index of another of the first and second switching converters.

4. The power conversion system of claim 3, wherein the controller is programmed for each pulse width modulation switching cycle in which the load is motoring, and for each AC phase of the plurality of switching converters to:

selectively decrease the adjusted modulation index of the first one of the plurality of switching converters; and

selectively increase the adjusted modulation index of the second one of the plurality of switching converters.

5. The power conversion system of claim 4, wherein the controller is programmed for each pulse width modulation switching cycle and for each AC phase of the plurality of switching converters to selectively refrain from decreasing or increasing an adjusted modulation index beyond a predetermined limit.

6. The power conversion system of claim 4, wherein the controller is programmed for each pulse width modulation switching cycle to:

selectively decrease a modulation index offset value of the first one of the plurality of switching converters for each AC phase;

selectively increase a modulation index offset value of the second one of the plurality of switching converters for each AC phase; and

determine the individual adjusted modulation indices as a sum of the corresponding modulation index offset value and the nominal modulation index for each AC phase of the plurality of switching converters.

7. The power conversion system of claim 3, wherein the controller is programmed for each pulse width modulation switching cycle in which the load is regenerating, and for each AC phase of the plurality of switching converters to:

selectively increase the adjusted modulation index of the first one of the plurality of switching converters; and

selectively decrease the adjusted modulation index of the second one of the plurality of switching converters.

8. The power conversion system of claim 7, wherein the controller is programmed for each pulse width modulation switching cycle and for each AC phase of the plurality of switching converters to selectively refrain from decreasing or increasing an adjusted modulation index beyond a predetermined limit.

9. The power conversion system of claim 7, wherein the controller is programmed for each pulse width modulation switching cycle to:

selectively increase a modulation index offset value of the first one of the plurality of switching converters for each AC phase;

selectively decrease a modulation index offset value of the second one of the plurality of switching converters for each AC phase; and

determine the individual adjusted modulation indices as a sum of the corresponding modulation index offset value and the nominal modulation index for each AC phase of the plurality of switching converters.

10. The power conversion system of claim 2, wherein the controller is programmed for each pulse width modulation switching cycle and for each AC phase of the plurality of switching converters to selectively refrain from decreasing or increasing an adjusted modulation index beyond a predetermined limit.

11. A method for operating parallel converters to drive a load, the method comprising:

determining individual switching converter absolute AC current values associated with a given AC phase of the plurality of switching converters;

determining a nominal modulation index for the given AC phase;

selectively incrementally offsetting at least two adjusted modulation indices in a given pulse width modulation switching cycle for converters for the given AC phase at least partially according to the individual switching converter absolute AC current values to counteract AC current imbalance between the converters for the given AC phase; and

controlling pulse width modulation operation of the plurality of switching converters for the given AC phase according to the corresponding adjusted modulation indices.

12. The method of claim 11, wherein selectively incrementally offsetting the at least two adjusted modulation indices comprises, for each pulse width modulation switching cycle:

selectively decreasing a modulation index offset value associated with one of the plurality of switching converters for the given AC phase at least partially according to the individual switching converter absolute AC current values;

selectively increasing a modulation index offset value associated with another one of the plurality of switching converters for the given AC phase at least partially according to the individual switching converter absolute AC current values; and

determining individual adjusted modulation indices as a sum of the corresponding modulation index offset value and the nominal modulation index for the given AC phase.

13. The method of claim 12, comprising:

determining a first switching converter having a highest absolute value of the individual switching converter AC current values for the given AC phase;

determining a second switching converter having a lowest absolute value of the individual switching converter AC current values for the given AC phase;

selectively decreasing the adjusted modulation index of one of the first and second switching converters for the given AC phase; and

selectively increasing the adjusted modulation index of another of the first and second switching converters for the given AC phase.

14. The method of claim 13, comprising:

for each pulse width modulation switching cycle in which the load is motoring, and for the given phase;

selectively decreasing the adjusted modulation index of the first switching converter; and

selectively increasing the adjusted modulation index of the second switching converter.

15. The method of claim 14, comprising selectively refraining from decreasing or increasing an adjusted modulation index beyond a predetermined limit.

16. The method of claim 13, comprising:

for each pulse width modulation switching cycle in which the load is regenerating, and for the given phase;

selectively increasing the adjusted modulation index of the first switching converter; and

selectively decreasing the adjusted modulation index of the second switching converter.

17. The method of claim 16, comprising selectively refraining from decreasing or increasing an adjusted modulation index beyond a predetermined limit.

18. The method of claim 11, comprising selectively refraining from incrementally offsetting an adjusted modulation index beyond a predetermined limit.

19. A non-transitory computer readable medium with computer executable instructions for:

determining individual switching converter absolute AC current values associated with a given AC phase of a plurality of switching converters used to drive a single load;

if the load is motoring, selectively decreasing the AC voltage of a first switching converter having a highest absolute AC current value associated with the given AC phase, and selectively increasing the AC voltage of a second switching converter having a lowest absolute AC current value associated with the given AC phase; and

if the load is regenerating, selectively increasing the AC voltage of the first switching converter associated with the given AC phase, and selectively decreasing the AC voltage of the second switching converter associated with the given AC phase.

20. The non-transitory computer readable medium of claim 19, comprising computer executable instructions for selectively refraining from increasing or decreasing the AC voltage of a switching converter beyond a predetermined limit.