Image Forming Apparatus Having Waste Toner Collecting Function From a Plurality of Photosensitive Drums

• US 20150147088A1
• Filed: 11/25/2014
• Published: 05/28/2015
• Est. Priority Date: 11/26/2013
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Original Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Inventors: Sato, Shougo, Fukui, Atsushi, Fukuchi, Isao
• Granted Patent: US 9,201,382 B2
• Time in Patent Office: Days
• US Class Current: 399/110
• CPC Class Codes: G03G 21/007 Arrangement or disposition of parts of the cleaning unit
• CPC Class Codes: G03G 21/10 Collecting or recycling waste developer
• CPC Class Codes: G03G 21/105 Arrangements for conveying toner waste
• CPC Class Codes: G03G 21/12 Toner waste containers
• CPC Class Codes: G03G 21/1633 using doors or covers G03G21/1638 takes precedence
• CPC Class Codes: G03G 21/1814 Details of parts of process cartridge, e.g. for charging, transfer, cleaning, developing G03G21/1835 takes precedence
• CPC Class Codes: G03G 21/1842 for guiding and mounting the process cartridge, positioning, alignment, locks G03G21/1864 and G03G21/1871 take precedence
• CPC Class Codes: G03G 21/1853 the process cartridge being mounted perpendicular to the axis of the photosensitive member
• CPC Class Codes: G03G 2215/1647 Cleaning of transfer member
• CPC Class Codes: G03G 2221/1624 transporting cleaned toner into separate vessels, e.g. photoreceptors, external containers
• CPC Class Codes: G03G 2221/1684 using extractable subframes, e.g. on rails or hinges
• CPC Class Codes: G03G 2221/1869 Cartridge holders, e.g. intermediate frames for placing cartridge parts therein

Abstract

An image forming apparatus includes a main frame, a plurality of process cartridges, a cartridge-supporting body, a belt, a waste toner cartridge, a contact-separation mechanism, and a collective conveying unit. Each process cartridge includes a photosensitive drum and a drum cleaning unit collecting waste toner on the drum. The cartridge-supporting body is movable between an internal position inside the frame and an external position outside the frame. The belt confronts the process cartridges in the internal position. The waste toner cartridge accommodates the waste toner collected from the drums. The contact-separation mechanism moves the cartridge-supporting body between a contact position where the drums are in contact with the belt and a separated position where the drums are out of contact with the belt. The collective conveying unit aggregates waste toner collected from drums and conveys collectively the aggregated waste toner to the waste toner cartridge.

Claims

1. An image forming apparatus comprising:

a main frame;

a plurality of process cartridges including a plurality of photosensitive drums and a plurality of drum-cleaning units, the plurality of process cartridges being provided in one-to-one correspondence with the plurality of photosensitive drums, the plurality of photosensitive drums being provided in one-to-one correspondence with the plurality of drum-cleaning units, each of the plurality of drum-cleaning units being configured to collect waste toner on a corresponding photosensitive drum;

a cartridge-supporting body configured to support the plurality of process cartridges and movable between an internal position inside the main frame and an external position outside of the main frame;

a belt configured to confront the plurality of process cartridges when the cartridge-supporting body supporting the plurality of process cartridges is in the internal position;

a waste toner cartridge configured to accommodate the waste toner collected from the plurality of photosensitive drums by the plurality of the cleaning units;

a contact-separation mechanism configured to move the cartridge-supporting body between a contact position where the plurality of the plurality of photosensitive drums are in contact with the belt and a separated position where the plurality of the plurality of photosensitive drums are out of contact with the belt when the cartridge-supporting body supporting the plurality of the process cartridges is in the internal position; and

a collective conveying unit provided in the main frame and configured to aggregate waste toner collected from the plurality of photosensitive drums by the plurality of drum-cleaning units and to convey collectively the aggregated waste toner to the waste toner cartridge.

2. The image forming apparatus as claimed in claim 1, further comprising:

a belt cleaning unit configured to collect waste toner on the belt; and

a coupling unit providing communication of the waste toner cartridge with the belt cleaning unit and the collective conveying unit, such that the waste toner collected from the plurality of photosensitive drums by the plurality of drum-cleaning units and the waste toner collected from the belt by the belt cleaning unit are conveyed to the waste toner cartridge.

3. The image forming apparatus as claimed in claim 2, wherein the coupling unit comprises a coupling tube formed with a first opening through which the waste toner conveyed through the collective conveying unit passes, a second opening through which the waste toner collected by the belt cleaning unit passes, and a third opening through which the waste toner that have been passing through the first opening and the second opening is delivered to the waste toner cartridge.

4. The image forming apparatus as claimed in claim 2, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein the plurality of drum cleaning units is configured to convey the waste toner collected from the plurality of photosensitive drums in the axial direction, respectively.

5. The image forming apparatus as claimed in claim 2, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein the belt cleaning unit is configured to convey the waste toner collected from the belt in the axial direction.

6. The image forming apparatus as claimed in claim 2, wherein, the plurality of photosensitive drums are arrayed in an array direction;

and

wherein the collective conveying unit is configured to convey the waste toner collected from the plurality of photosensitive drums by the plurality of drum-cleaning units in the array direction.

7. The image forming apparatus as claimed in claim 2, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein each of the plurality of drum cleaning units comprises;

a drum cleaning member configured to collect the waste toner on the corresponding photosensitive drum; and

a conveying member configured to convey the waste toner collected by the drum cleaning member in the axial direction.

8. The image forming apparatus as claimed in claim 7, wherein the drum cleaning member comprises a drum cleaning blade.

9. The image forming apparatus as claimed in claim 7, wherein the conveying member comprises a screw feeder.

10. The image forming apparatus as claimed in claim 2, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein the belt cleaning unit comprises;

a belt cleaning member configured to collect the waste toner on the belt; and

a conveying member configured to convey the waste toner collected by the belt cleaning member in the axial direction.

11. The image forming apparatus as claimed in claim 10, wherein the belt cleaning member comprises a belt cleaning blade.

12. The image forming apparatus as claimed in claim 10, wherein the conveying member comprises a screw feeder.

13. The image forming apparatus as claimed in claim 2, wherein the plurality of photosensitive drums are arrayed in an array direction;

and

wherein the collective conveying unit comprises;

a collective conveying tube extending in the array direction and configured to allow the waste toner to pass therethrough, the collective conveying tube having an outer peripheral surface; and

a plurality of cylindrical parts protruding from the outer peripheral surface, the plurality of cylindrical parts and the plurality of drum-cleaning units being in one-to-one correspondence such that each of the plurality of cylindrical parts allows the waste toner collected by a corresponding drum-cleaning unit to pass therethrough.

14. The image forming apparatus as claimed in claim 13, wherein the collective conveying unit further comprises a collective conveying member positioned in the collective conveying tube and configured to convey the waste toner collected by the plurality of drum-cleaning units in the array direction.

15. The image forming apparatus as claimed in claim 14, wherein the collective conveying member comprises a screw feeder.

16. The image forming apparatus as claimed in claim 2, wherein the plurality of photosensitive drums are arrayed in an array direction, and each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein the main frame further comprises a positioning member extending in the array direction and configured to perform positioning of the plurality of photosensitive drums, the positioning member being positioned outward of the collective conveying unit in the axial direction.

17. The image forming apparatus as claimed in claim 2, wherein a direction from the external position to the internal position of the cartridge-supporting body is a moving direction;

and

wherein the plurality of photosensitive drums includes a most downstream photosensitive drum in the moving direction, the belt cleaning unit being positioned downstream of the most downstream photosensitive drum in the moving direction.

18. The image forming apparatus as claimed in claim 1 wherein a direction from the external position to the internal position of the cartridge-supporting body is a moving direction;

and

wherein the plurality of photosensitive drums includes a most downstream photosensitive drum in the moving direction, the waste toner cartridge being positioned downstream of the most downstream photosensitive drum in the moving direction.

19. The image forming apparatus as claimed in claim 1, wherein the waste toner cartridge is attachable to and detachable from the main frame.

20. The image forming apparatus as claimed in claim 1 wherein the contact-separation mechanism is configured to allow the cartridge-supporting body to be movable toward the external position when the cartridge-supporting body is at the separated position in the internal position.

38. The image forming apparatus as claimed in claim 1 wherein a direction from the external position to the internal position of the drawer unit is a moving direction;

and

wherein the plurality of photosensitive drums includes a most downstream photosensitive drum in the moving direction, the waste toner cartridge being positioned downstream of the most downstream photosensitive drum in the moving direction.

21. An image forming apparatus comprising:

a main frame;

a plurality of developing cartridges each being configured to accommodate toner therein;

a drawer unit configured to support the plurality of developing cartridges and movable between an internal position inside the main frame and an external position outside of the main frame, the drawer unit being provided with a plurality of photosensitive drums, and a plurality of drum-cleaning units provided in one-to-one correspondence with the plurality of photosensitive drums, each of the plurality of drum-cleaning units being configured to collect waste toner on a corresponding photosensitive drum;

a belt configured to confront the plurality of photosensitive drums when the drawer unit is in the internal position;

a waste toner cartridge configured to accommodate the waste toner collected from the plurality of photosensitive drums by the plurality of the drum-cleaning units;

a contact-separation mechanism configured to move the drawer unit between a contact position where the plurality of the plurality of photosensitive drums are in contact with the belt and a separated position where the plurality of the plurality of photosensitive drums are out of contact with the belt when the drawer unit is in the internal position; and

a collective conveying unit provided in the main frame and configured to aggregate waste toner collected from the plurality of photosensitive drums by the plurality of drum-cleaning units and to convey collectively the aggregated waste toner to the waste toner cartridge.

22. The image forming apparatus as claimed in claim 21, further comprising:

a belt cleaning unit configured to collect waste toner on the belt; and

a coupling unit providing communication of the waste toner cartridge with the belt cleaning unit and the collective conveying unit, such that the waste toner collected from the plurality of photosensitive drums by the plurality of drum-cleaning units and the waste toner collected from the belt by the belt cleaning unit are conveyed to the waste toner cartridge.

23. The image forming apparatus as claimed in claim 22, wherein the coupling unit comprises a coupling tube formed with a first opening through which the waste toner conveyed through the collective conveying unit passes, a second opening through which the waste toner collected by the belt cleaning unit passes, and a third opening through which the waste toner that have been passing through the first opening and the second opening is delivered to the waste toner cartridge.

24. The image forming apparatus as claimed in claim 22, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein the plurality of drum-cleaning units is configured to convey the waste toner collected from the plurality of photosensitive drums in the axial direction, respectively.

25. The image forming apparatus as claimed in claim 22, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein the belt cleaning unit is configured to convey the waste toner collected from the belt in the axial direction.

26. The image forming apparatus as claimed in claim 22, wherein, the plurality of photosensitive drums are arrayed in an array direction;

and

wherein the collective conveying unit is configured to convey the waste toner collected from the plurality of photosensitive drums by the plurality of drum-cleaning units in the array direction.

27. The image forming apparatus as claimed in claim 22, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein each of the plurality of drum cleaning units comprises;

a drum cleaning member configured to collect the waste toner on the corresponding photosensitive drum; and

a conveying member configured to convey the waste toner collected by the drum cleaning member in the axial direction.

28. The image forming apparatus as claimed in claim 27, wherein the drum cleaning member comprises a drum cleaning blade.

29. The image forming apparatus as claimed in claim 27, wherein the conveying member comprises a screw feeder.

30. The image forming apparatus as claimed in claim 22, wherein each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein the belt cleaning unit comprises;

a belt cleaning member configured to collect the waste toner on the belt; and

a conveying member configured to convey the waste toner collected by the belt cleaning member in the axial direction.

31. The image forming apparatus as claimed in claim 30, wherein the belt cleaning member comprises a belt cleaning blade.

32. The image forming apparatus as claimed in claim 30, wherein the conveying member comprises a screw feeder.

33. The image forming apparatus as claimed in claim 22, wherein the plurality of photosensitive drums are arrayed in an array direction;

and

wherein the collective conveying unit comprises;

a collective conveying tube extending in the array direction and configured to allow the waste toner to pass therethrough, the collective conveying tube having an outer peripheral surface; and

a plurality of cylindrical parts protruding from the outer peripheral surface, the plurality of cylindrical parts and the plurality of drum-cleaning units being in one-to-one correspondence such that each of the plurality of cylindrical parts allows the waste toner collected by a corresponding drum-cleaning unit to pass therethrough.

34. The image forming apparatus as claimed in claim 33, wherein the collective conveying unit further comprises a collective conveying member positioned in the collective conveying tube and configured to convey the waste toner collected by the plurality of drum-cleaning units in the array direction.

35. The image forming apparatus as claimed in claim 34, wherein the collective conveying member comprises a screw feeder.

36. The image forming apparatus as claimed in claim 22, wherein the plurality of photosensitive drums are arrayed in an array direction, and each of the plurality of photosensitive drums has an axis defining an axial direction;

and

wherein the main frame further comprises a positioning member extending in the array direction and configured to perform positioning of the plurality of photosensitive drums, the positioning member being positioned outward of the collective conveying unit in the axial direction.

37. The image forming apparatus as claimed in claim 22, wherein a direction from the external position to the internal position of the drawer unit is a moving direction;

and

wherein the plurality of photosensitive drums includes a most downstream photosensitive drum in the moving direction, the belt cleaning unit being positioned downstream of the most downstream photosensitive drum in the moving direction.

39. The image forming apparatus as claimed in claim 21, wherein the waste toner cartridge is attachable to and detachable from the main frame.

40. The image forming apparatus as claimed in claim 21, wherein the contact-separation mechanism is configured to allow the drawer unit to be movable toward the external position when the cartridge-supporting body is at the separated position in the internal position.