Method And Apparatus For String Access Or Passage Through The Deformed And Dissimilar Contiguous Walls Of A Wellbore

• US 20150152704A1
• Filed: 07/05/2013
• Published: 06/04/2015
• Est. Priority Date: 07/05/2012
• Status: Active Grant

• Current Assignee: Bruce A. Tunget
• Original Assignee: Bruce A. Tunget
• Inventors: Tunget, Bruce A.
• Granted Patent: US 10,081,998 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: E21B 17/05 Swivel joints
• CPC Class Codes: E21B 17/1021 with articulated arms or arcuate springs
• CPC Class Codes: E21B 17/1078 Stabilisers or centralisers for casing, tubing or drill pipes devices for off-center positioning E21B17/10; E21B17/1007 - E21B17/1064 take precedence
• CPC Class Codes: E21B 17/20 Flexible or articulated drilling pipes , e.g. flexible or articulated rods, pipes or cables
• CPC Class Codes: E21B 28/00 Vibration generating arrangements for boreholes or wells, e.g. for stimulating production for fishing for or freeing objects E21B31/005; for transmitting measuring-signals E21B47/14; for geophysical measurements G01V1/02
• CPC Class Codes: E21B 29/005 with a radially-expansible cutter rotating inside the pipe, e.g. for cutting an annular window
• CPC Class Codes: E21B 29/02 by explosives or by thermal or chemical means freeing stuck objects by explosives E21B31/002
• CPC Class Codes: E21B 29/10 Reconditioning of well casings, e.g. straightening
• CPC Class Codes: E21B 33/12 Packers; Plugs used for cementing E21B33/134, E21B33/16
• CPC Class Codes: E21B 33/1208 characterised by the construction of the sealing or packing means E21B33/1277 takes precedence
• CPC Class Codes: E21B 33/128 with a member expanded radially by axial pressure E21B33/122, E21B33/124 take precedence
• CPC Class Codes: E21B 33/134 Bridging plugs
• CPC Class Codes: E21B 34/06 in wells
• CPC Class Codes: E21B 43/10 Setting of casings, screens, liners or the like in wells
• CPC Class Codes: E21B 43/117 Shaped-charge perforators E21B43/118 takes precedence
• CPC Class Codes: E21B 47/002 by visual inspection

Abstract

Method and apparatus for providing access to a lower end wellbore through an impasse using an circumferential adaptable apparatus and downhole devices to pilot a tool string through an existing obstructive frictional or restricted passageway with dissimilar well bore walls, wherein piloting a tool string may comprise displacing debris within and/or deforming its proximally circular and/or deformed bores or traversing an obstructive passageway therebetween, and whereby various downhole devices may be incorporated, deployed and oriented relative to a proximal axis or proximally contiguous wall, using the expandable and collapsible members of the present invention engaged about a plurality of shafts, usable to pilot the tool string through a conventional impasse or restriction of said walls of said dissimilar contiguous passageways.

Claims

1. A method (1, 1A-1AE) of using a tool string and a downhole device with a circumferential adaptable apparatus to urge access or passage through an obstructive dissimilar contiguous passageway (9) of a subterranean well bore (10), said method comprising the steps of:

using the tool string (8A-8AE) comprising a deployment string (8) with a lower end coiled string compatible connector (17) engaged to an upper end shaft segment of a plurality of movable shaft segments (6, 6A-6AE) interoperable with at least one circumferential adaptable apparatus (2, 2A-2AE) and at least one downhole device (3, 3A-3AE, 11, 12, 19, 20, 24, 27, 28) deployed or removed through an upper end of the subterranean well bore and into or out of a lower end of said well bore to urge access or passage through the obstructive dissimilar contiguous passageway;

selectively arranging said tool string to use said at least one circumferential adaptable apparatus by engaging an axial pivotal member (7, 7A-7AE) and an associated flexible hinge to said at least one circumferential adaptable apparatus and said at least one downhole device or a lower end shaft segment of said plurality of movable shaft segments carrying said at least one circumferential adaptable apparatus or said at least one downhole device to said obstructive dissimilar contiguous passageway, wherein said obstructive dissimilar contiguous passageway comprises a first (4, 4A-4AE) and at least a second (5, 5A-5AE) wall portion comprising an obstruction formed by at least one of;

an obstructive partially restricted circular or deformed circumference, frictionally obstructive walls, or frictionally obstructive debris (18) therein; and

using said engagement of said at least one circumferential adaptable apparatus and said at least one downhole device, between said first or said at least a second wall portion, to adapt a circumference of said at least one circumferential adaptable apparatus to operate said flexible hinge and to selectively orient said at least one circumferential adaptable apparatus and said at least one downhole device to pilot said tool string by;

axially or radial outwardly deforming said obstruction to provide access to, or traversing said obstruction to provide passage through, said obstructive dissimilar contiguous passageway.

2. The method according to claim 1, further comprising the step of actuating said at least one circumferential adaptable apparatus (2) or said at least one downhole device by using tension of said deployment string (8), to pilot said tool string.

3. The method according to claim 1, further comprising the step of actuating said at least one downhole device to selectively orient said at least one circumferential adaptable apparatus (2) and said at least one downhole device or orient said lower end shaft segment carrying said at least one circumferential adaptable apparatus or said at least one downhole device to, in use, dispose said tool string radially, axially, or combinations thereof, to pilot said tool string.

4. The method according to claim 1, further comprising the step of providing a fluid control device, a permeable membrane, or combinations thereof, to selectively operate fluid used to pilot said tool string.

5. The method according to claim 1, further comprising the step of providing a positive fluid displacement valve, a momentum vibrator, or combinations thereof, for actuating said at least one downhole device (11, 12) to repeatedly move, reorient, and pilot said tool string.

6. The method according to claim 1, further comprising the step of providing a hydraulic actuator, an electric actuator, an explosive actuator, or combinations thereof, for actuating said at least one downhole device to pilot said tool string or provide a pilotable passageway.

7. The method according to claim 6, further comprising the step of using said axial pivotal member (7) to focus, absorb, or combinations thereof, an explosive force of said at least one downhole device (19, 20) usable to perforate or sculpt at least part of said obstructive dissimilar contiguous passageway to pilot said tool string or provide a pilotable passageway.

8. The method according to claim 6, further comprising the step of providing an actuating downhole device comprising an electric downhole motor or a hydraulic downhole motor (21) to pilot said tool string or provide a pilotable passageway.

9. The method according to claim 8, further comprising the step of providing a positive displacement fluid rotor and stator, a fluid turbine, or combinations thereof, to said actuating downhole device to pilot said tool string or provide a pilotable passageway.

10. The method according to claim 1, wherein said at least one axial pivotal member (7) is expandable, collapsible, or combinations thereof, and is selectively operable by said actuating downhole device to control an effective diameter of said at least one axial pivotable member and operate, orient, engage or disengage said tool string to or from at least part of said obstructive dissimilar contiguous passageway and to pilot said tool string or operate fluids used to pilot said tool string.

11. The method according to claim 10, further comprising the step of providing said axial pivotal member (7) with at least one shaped or deformable member of a group consisting of a packer (34), a bridge plug (35), a pedal basket (22), a membrane (15), a mechanical arm linkage (14), a wheeled mechanical linkage (26), and combinations thereof.

12. The method according to claim 1, further comprising the step of providing at least two shaft segments of said plurality of movable shaft segments with an intermediate spring like joint (23), a knuckle joint (16), a hinged joint (25), a ball joint, or combinations thereof, usable to operate, selectively orient and pilot said tool string.

13. The method according to claim 1, further comprising the step of using a cutter deployed by said at least one circumferential adaptable apparatus or said at least one downhole device to forcibly deform at least part of said obstruction radially outward, axially, or combinations thereof, to provide a pilotable passageway to pilot said tool string.

14. The method according to claim 13, further comprising the step of operating a cutting device secured to at least one shaft (6) of said plurality of shaft segments, said axial pivotal component (7), or combinations thereof.

15. The method according to claim 14, further comprising the step of deforming said obstructive dissimilar contiguous passageway (9) using a mechanical cutter (13), a chemical cutter, an explosive cutter, or combinations thereof.

16. The method according to claim 13, further comprising the step of providing a wedging device (37), a wedge formed by said axial pivotal component (7), or combinations thereof, usable with at least one shaft of or at least one detachable shaft of said plurality of shaft segments to forcibly deform said obstruction with a differential pressure or force applied across said wedging device, said wedge, or combinations thereof.

17. The method according to claim 1, further comprising the step of providing an encompassing shaft segment that encompasses an axially movable shaft segment of said plurality of movable shaft segments to actuate said at least one circumferential adaptable apparatus (2) and said at least one downhole device or to actuate said lower end shaft segment carrying said at least one circumferential adaptable apparatus or said at least one downhole device to pilot said tool string.

18. The method according to claim 1, further comprising the step of providing said plurality of movable shaft segments with at least one flexible shaft, at least one rigid shaft, or combinations thereof, usable to pilot said tool string.

19. The method according to claim 1, further comprising the step of providing said plurality of movable shaft segments with at least one rotating shaft segment, at least one substantially stationary shaft segment, or combinations thereof, usable to pilot said tool string.

20. The method according to claim 1, further comprising the step of providing at least one dog, a slip, a shear pin, a mandrel, or combinations thereof, to engage and selectively hold or disengage at least two parts of said at least one circumferential adaptable apparatus, said at least one downhole device, an additional downhole device, or shaft segments of said plurality of movable shaft segments.

21. The method according to claim 1, further comprising the step of using a hole finding orientation tool string member comprising a flexible arrangement of said plurality of movable shaft segments or a hole finder carried by said tool string and interoperable with said at least one circumferential adaptable apparatus to, in use, pilot said tool string.

22. The method according to claim 1, further comprising the step of using said tool string to deform at least one smaller effective diameter obstruction into a larger effective diameter pilotable passageway for access or passage.

23. The method according to claim 1, further comprising the step of using said tool string to pilot a lining into said obstruction to form a pilotable passageway for access or passage.

24. The method according to claim 1, further comprising the step of imaging said obstructive dissimilar contiguous passageway with a logging tool of said at least one downhole device selectively oriented by said at least one circumferential adaptable apparatus (2) to provide empirical imaging data to selectively arrange said tool string or to pilot said tool string.

25. A circumferential adaptable apparatus (2, 2A-2AE) used (1, 1A-1AE) to urge access or passage through an obstructive dissimilar contiguous passageway (9) of a subterranean well bore (10), said circumferential adaptable apparatus comprising:

at least one circumferential adaptable apparatus (2) with an axial pivotal member (7, 7A-7AE) and an associated flexible hinge usable with at least one downhole device (3, 3A-3AE, 11, 12, 19, 20, 24, 27, 28) to engage said at least one circumferential adaptable apparatus and said at least one downhole device or a lower end shaft segment of a plurality of movable shaft segments (6, 6A-6AE) carrying said at least one circumferential adaptable apparatus or said at least one downhole device,

wherein said at least one circumferential adaptable apparatus and said at least one downhole device are selectively arranged within and carried by a tool string (8A-8AE) comprising a deployment string (8) with a lower end coiled string compatible connector (17) engaged to an upper end shaft segment of said plurality of movable shaft segments,

wherein said at least one circumferential adaptable apparatus (2) and said at least one downhole device and said tool string are interoperable and deployed or removed through an upper end of said subterranean well bore and into or out of a lower end of said subterranean well bore to urge access or passage through said obstructive dissimilar contiguous passageway comprising substantially differing effective circumferences, with a first (4, 4A-4AE) and at least a second (5, 5A-5AE) wall portion, comprising an obstruction formed by at least one of;

an obstructive partially restricted circular or deformed circumference, frictionally obstructive walls, or frictionally obstructive debris (18) therein, and

wherein the engagement of said at least one circumferential adaptable apparatus and said at least one downhole device between said first or said at least a second wall portion adapts a circumference of said at least one circumferential adaptable apparatus to operate said flexible hinge and to selectively orient said at least one circumferential adaptable apparatus and said at least one downhole device to pilot said tool string by;

axially or radial outwardly deforming said obstruction to provide said access to, or by traversing said obstruction to provide said passage through, said obstructive dissimilar contiguous passageway.

26. The apparatus according to claim 25, wherein said at least one circumferential adaptable apparatus is actuated (2) by tension of said deployment string (8), actuation of said at least one downhole device, or combinations thereof, to pilot said tool string.

27. The apparatus according to claim 25, wherein actuating said at least one downhole device selectively orients said at least one circumferential adaptable apparatus and said at least one downhole device to dispose said tool string radially, axially, or combinations thereof, to, in use, pilot said tool string.

28. The apparatus according to claim 25, wherein said at least one circumferential adaptable apparatus (2) further comprises a fluid control device, a permeable membrane, or combinations thereof, to selectively operate fluid used to pilot said tool string.

29. The apparatus according to claim 25, wherein said at least one circumferential adaptable apparatus (2) further comprises a positive fluid displacement valve, a momentum vibrator, or combinations thereof, for actuating a member of said at least one downhole device (11, 12) to selectively operate fluid used to pilot said tool string.

30. The apparatus according to claim 29, wherein said positive fluid displacement valve or said momentum vibrator pilots said tool string by moving and reorienting said at least one circumferential adaptable apparatus and said at least one downhole device.

31. The apparatus according to claim 25, wherein said at least one circumferential adaptable apparatus (2) further comprises a hydraulic actuator, an electric actuator, an explosive actuator, or combinations thereof, for actuating said at least one downhole device to pilot said tool string or provide a pilotable passageway.

32. The apparatus according to claim 31, wherein said at least one circumferential adaptable apparatus (2) further comprises an explosive cutting device for perforating (20), sculpting (19), or combinations thereof, said obstructive dissimilar contiguous passageway to pilot said tool string or provide a pilotable passageway.

33. The apparatus according to claim 32, wherein said axial pivotal member (7) is arranged for interoperability with said plurality of movable shaft segments (6) to focus, absorb, or combinations thereof, energy of said perforating or sculpting to, in use, pilot said tool string or provide a pilotable passageway.

34. The apparatus according to claim 31, wherein said at least one circumferential actuating apparatus (2) further comprises an electrical downhole motor or a hydraulic downhole motor usable to pilot said tool string or provide a pilotable passageway.

35. The apparatus according to claim 30, wherein said at least one downhole device or said at least one circumferential adaptable apparatus (2) further comprises a plurality of movable shaft segments with:

a helical nodal rotor shaft within an associated helical nodal stator housing shaft;

or an inner shaft within an encompassing outer housing shaft with opposing turbine blades (62) on one or more of said inner or outer shafts, wherein a first shaft rotates relative to a second shaft via a differential fluid pressure applied to said helical nodes or turbine blades to communicate fluids used to pilot said tool string.

36. The apparatus according to claim 25, wherein said axial pivotal member (7) is expandable or collapsible using said at least one downhole device or said at least one circumferential adaptable apparatus to dispose at least a second shaft segment of said plurality of movable shaft segments relative to said flexible hinge, wherein expansion or collapse of said axial pivotal member (7) controls a diameter thereof and operates, orients, engages or disengages said tool string to or from at least part of said obstructive dissimilar contiguous passageway to pilot said tool string or operate fluids used to pilot said tool string or provide a pilotable passageway.

37. The apparatus according to claim 36, wherein said axial pivotal member (7) comprises a functionally shaped controllably deformable material, a functionally shaped substantially rigid material, or combinations thereof.

38. The apparatus according to claim 36, wherein said at least one axial pivotal member (7) comprises a packer (34), a bridge plug (35), a pedal basket (22), a membrane (15), or combinations thereof.

39. The apparatus according to claim 36, wherein said at least one axial pivotal member (7) comprises at least one mechanical arm linkage (14), at least one wheeled mechanical linkage (26), or combinations thereof.

40. The apparatus according to claim 25, wherein said at least one circumferential adaptable apparatus (2) or said at least one downhole device further comprises a cutter member deployed to forcibly deform at least part of said obstruction radially outward, axially, or combinations thereof, to provide a pilotable passageway to pilot said tool string.

41. The apparatus according to claim 40, wherein said cutter member is operated by at least one shaft of said plurality of shaft segments, said axial pivotal member (7), or combinations thereof.

42. The apparatus according to claim 41, wherein said cutter member comprises a mechanical cutter (13), a chemical cutter, an explosive cutter, or combinations thereof.

43. The apparatus according to claim 40, wherein said at least one circumferential adaptable apparatus comprises a wedging downhole device member, a wedging member formed by said axial pivotal member (7), or combinations thereof, usable with at least one shaft or at least one detachable shaft of said plurality of movable shaft segments to forcibly deform said obstruction with a differential pressure or force applied across said wedging downhole device member, said wedging member, or combinations thereof.

44. The apparatus according to claim 25, wherein said at least one circumferential adaptable apparatus (2) or said plurality of movable shaft segments further comprises at least two shaft segments axially oriented by an intermediate spring joint (23), a knuckle joint (16), a hinged joint (25), a ball joint, or combinations thereof, arranged to operate, orient and pilot said tool string.

45. The apparatus according to claim 25, wherein said at least one circumferential adaptable apparatus (2) or said plurality of movable shaft segments further comprises an axially movable shaft segment within an encompassing shaft segment usable to actuate a member of said at least one circumferential adaptable apparatus (2) and said at least one downhole device or to actuate said lower end shaft segment carrying said at least one circumferential adaptable apparatus or said at least one downhole device to pilot said tool string.

46. The apparatus according to claim 25, wherein said at least one circumferential adaptable apparatus (2) or said plurality of movable shaft segments further comprises at least one substantially flexible shaft, at least one substantially rigid shaft, or combinations thereof, usable to pilot said tool string.

47. The apparatus according to claim 25, wherein said at least one circumferential adaptable apparatus (2) or said plurality of movable shaft segments further comprises at least one rotating shaft segment, at least one substantially stationary shaft segment, or combinations thereof, usable to pilot said tool string.

48. The apparatus according to claim 25, wherein said at least one circumferential adaptable apparatus (2), said at least one downhole device or said plurality of movable shaft segments further comprises at least one dog, a slip, a shear pin, a mandrel, or combinations thereof, for engaging and selectively holding or disengaging at least two members thereof.

49. The apparatus according to claim 25, wherein said at least one circumferential adaptable apparatus (2) or said plurality of movable shaft segments further comprises a flexible shaft segment or an arrangement of shaft segments selectively arranged to be flexibly oriented by said axial pivotal component (7) to form a hole finding tool usable to pilot said tool string.

50. The apparatus according to claim 25, wherein said at least one circumferential adaptable apparatus further comprises an imaging logging downhole device selectively oriented by said at least one circumferential adaptable apparatus (2) to image said obstructive dissimilar contiguous passageway to provide empirical data to selectively arrange said tool string or to pilot said tool string.