PRE-CHARGING SYSTEM FOR A CAPACITOR IN A VOLTAGE INVERTER FOR AN ELECTRIC MOTOR

• US 20150155732A1
• Filed: 12/13/2013
• Published: 06/04/2015
• Est. Priority Date: 12/02/2013
• Status: Active Grant

• Current Assignee: LG Energy Solution Limited (LG Corporation)
• Original Assignee: LG Chem Limited (LG Corporation)
• Inventors: McCormick, Richard
• Granted Patent: US 9,209,635 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H02H 9/00 Emergency protective circuit arrangements for limiting excess current or voltage without disconnection
• CPC Class Codes: H02J 2310/48 for electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/342 The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging with circuits for polarity protection H02J7/0034
• CPC Class Codes: H02J 7/345 using capacitors as storage or buffering devices
• CPC Class Codes: H02P 27/06 using dc to ac converters or inverters H02P27/05 takes precedence

Abstract

A pre-charging system for a capacitor in a voltage inverter for an electric motor is provided. The system includes a grounding contactor electrically coupled between a grounding terminal of a battery pack and a first end of the capacitor. The system further includes a pre-charging contactor and a resistor electrically coupled in series. The pre-charging contactor and the resistor are electrically coupled between a high voltage terminal of the battery pack and a second end of the capacitor. The microprocessor determines a total amount of energy supplied to the resistor and induces the pre-charging contactor to have an open operational position to electrically de-couple the high voltage terminal from the second end of the capacitor, if the total amount of energy is greater than a threshold amount of energy.

Claims

1. A pre-charging system for a capacitor in a voltage inverter for an electric motor, comprising:

a grounding contactor electrically coupled between a grounding terminal of a battery pack and a first end of the capacitor in the voltage inverter;

a pre-charging contactor and a resistor electrically coupled in series with one another, the pre-charging contactor and the resistor electrically coupled between a high voltage terminal of the battery pack and a second end of the capacitor in the voltage inverter;

a microprocessor programmed to generate a first control signal to induce the grounding contactor to have a closed operational position to electrically couple the grounding terminal of the battery pack to the first end of the capacitor;

the microprocessor further programmed to generate a second control signal to induce the pre-charging contactor to have a closed operational position to electrically couple the high voltage terminal through the resistor to the second end of the capacitor;

a voltage measurement circuit configured to measure a first voltage level between the high voltage terminal and the grounding terminal of the battery pack;

the voltage measurement circuit further configured to generate a first voltage value indicating the first voltage level that is received by the microprocessor;

the voltage measurement circuit further configured to measure second, third, and fourth voltage levels between a first electrical line and the grounding terminal of the battery pack at first, second, and third times, respectively, the first electrical line being electrically coupled in series between the resistor and the second end of the capacitor, the third time being after the second time, the second time being after the first time;

the voltage measurement circuit further configured to generate second, third, and fourth voltage values indicating the second, third, and fourth voltage levels, respectively, that are received by the microprocessor;

the microprocessor further programmed to determine a total amount of energy supplied to the resistor between the first time and the third time based on the first, second, third, and fourth voltage values and a resistance level of the resistor; and

the microprocessor further programmed to stop generating the second control signal to induce the pre-charging contactor to have an open operational position to electrically de-couple the high voltage terminal from the second end of the capacitor, if the total amount of energy is greater than a threshold amount of energy.

2. The pre-charging system of claim 1, wherein the microprocessor further programmed to stop generating the second control signal comprises:

the microprocessor programmed to stop generating the second control signal to induce the pre-charging contactor to have the open operational position to electrically de-couple the high voltage terminal from the second end of the capacitor, if the total amount of energy is greater than the threshold amount of energy, or an amount of time between the first and third times is greater than a threshold amount of time, or the fourth voltage is greater than or equal to a threshold voltage value.

3. The pre-charging system of claim 1, wherein:

the microprocessor further programmed to determine a first average amount of energy supplied to the resistor between the first time and the second time based on the first, second, third voltage values and the resistance level of the resistor;

the microprocessor further programmed to determine a second average amount of energy supplied to the resistor between the second time and the third time based on the first, third, and fourth voltage values and the resistance level of the resistor;

the microprocessor further programmed to determine the total amount of energy supplied to the resistor based on the first average amount of energy and the second average amount of energy.

4. The pre-charging system of claim 3, wherein the microprocessor is further programmed to determine an average voltage value indicating an average voltage level between the first electrical line and the grounding terminal of the battery pack between the first and second times, based on the second and third voltage values.

5. The pre-charging system of claim 4, wherein the microprocessor is further programmed to determine an average amount of electrical current flowing through the resistor between the first and second times, based on the first voltage value, the average voltage value, and the resistance level of the resistor.

6. The pre-charging system of claim 5, wherein the microprocessor is further programmed to determine an average amount of power dissipated by the resistor between the first and second times, based on the average amount of electrical current and the resistance level of the resistor.

7. The pre-charging system of claim 6, wherein the microprocessor is further programmed to determine the first average amount of energy supplied to the resistor based on the average amount of power and an amount of time between the first time and the second time.

8. A method for charging a capacitor in a voltage inverter for an electric motor, comprising:

providing a pre-charging circuit having a grounding contactor, a pre-charging contactor, a resistor, a voltage measurement circuit, and a microprocessor;

the grounding contactor electrically coupled between a grounding terminal of a battery pack and a first end of the capacitor in the voltage inverter;

the pre-charging contactor and the resistor electrically coupled in series with one another, the pre-charging contactor and the resistor electrically coupled between a high voltage terminal of the battery pack and a second end of the capacitor in the voltage inverter;

generating a first control signal to induce the grounding contactor to have a closed operational position to electrically couple the grounding terminal of the battery pack to the first end of the capacitor, utilizing the microprocessor;

generating a second control signal to induce the pre-charging contactor to have a closed operational position to electrically couple the high voltage terminal through the resistor to the second end of the capacitor, utilizing the microprocessor;

measuring a first voltage level between the high voltage terminal and the grounding terminal of the battery pack, utilizing the voltage measurement circuit;

generating a first voltage value indicating the first voltage level that is received by the microprocessor, utilizing the voltage measurement circuit;

measuring second, third, and fourth voltage levels between a first electrical line and the grounding terminal of the battery pack at first, second, and third times, respectively, utilizing the voltage measurement circuit, the first electrical line being electrically coupled in series between the resistor and the second end of the capacitor, the third time being after the second time, the second time being after the first time;

generating second, third, and fourth voltage values indicating the second, third, and fourth voltage levels, respectively, that are received by the microprocessor, utilizing the voltage measurement circuit;

determining a total amount of energy supplied to the resistor between the first time and the third time based on the first, second, third, and fourth voltage values and a resistance level of the resistor, utilizing the microprocessor; and

stopping the generating of the second control signal to induce the pre-charging contactor to have an open operational position to electrically de-couple the high voltage terminal from the second end of the capacitor, if the total amount of energy is greater than a threshold amount of energy, utilizing the microprocessor.

9. The method of claim 8, wherein stopping the generating of the second control signal comprises:

stopping the generating of the second control signal to induce the pre-charging contactor to have the open operational position to electrically de-couple the high voltage terminal from the second end of the capacitor, if the total amount of energy is greater than the threshold amount of energy, or an amount of time between the first and third times is greater than a threshold amount of time, or the fourth voltage value is greater than or equal to a threshold voltage value, utilizing the microprocessor.

10. The method of claim 8, further comprising:

determining a first average amount of energy supplied to the resistor between the first time and the second time based on the first, second, third voltage values and the resistance level of the resistor, utilizing the microprocessor;

determining a second average amount of energy supplied to the resistor between the second time and the third time based on the first, third, and fourth voltage values and the resistance level of the resistor, utilizing the microprocessor; and

determining the total amount of energy supplied to the resistor based on the first average amount of energy and the second average amount of energy, utilizing the microprocessor.

11. The method of claim 10, further comprising determining an average voltage value indicating an average voltage level between the first electrical line and the grounding terminal of the battery pack between the first and second times, based on the second and third voltage values, utilizing the microprocessor.

12. The method of claim 11, further comprising determining an average amount of electrical current flowing through the resistor between the first and second times, based on the first voltage values, the average voltage value, and the resistance level of the resistor.

13. The method of claim 12, further comprising determining an average amount of power dissipated by the resistor between the first and second times, based on the average amount of electrical current and the resistance level of the resistor, utilizing the microprocessor.

14. The method of claim 13, further comprising determining the first average amount of energy supplied to the resistor based on the average amount of power and an amount of time between the first time and the second time, utilizing the microprocessor.