ELECTRODE ASSEMBLY, BATTERY COMPRISING SAME, AND METHOD FOR MANUFACTURING SAME

• US 20150171462A1
• Filed: 07/03/2013
• Published: 06/18/2015
• Est. Priority Date: 07/06/2012
• Status: Abandoned Application

• Current Assignee: Orange Power Ltd.
• Original Assignee: Orange Power Ltd.
• Inventors: Kim, Chul Hwan, Hong, Young Jin
• Application Number:
  US14/413,199
• Publication Number:
  US 20150171462A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H01M 10/0413 Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes
• CPC Class Codes: H01M 10/0422 Cells or battery with cylindrical casing
• CPC Class Codes: H01M 10/0431 Cells with wound or folded electrodes H01M10/045 takes precedence
• CPC Class Codes: H01M 10/0436 Small-sized flat cells or batteries for portable equipment
• CPC Class Codes: H01M 10/0587 of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 10/486 for measuring temperature
• CPC Class Codes: H01M 2004/029 Bipolar electrodes
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H01M 2220/30 Batteries in portable systems, e.g. mobile phone, laptop
• CPC Class Codes: H01M 50/107 having curved cross-section, e.g. round or elliptic H01M50/103, H01M50/109, H01M50/11 take precedence
• CPC Class Codes: H01M 50/489 Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
• CPC Class Codes: H01M 50/534 characterised by the material of the leads or tabs
• CPC Class Codes: H01M 50/536 characterised by the method of fixing the leads to the electrodes, e.g. by welding
• CPC Class Codes: H01M 50/538 Connection of several leads or tabs of wound or folded electrode stacks
• CPC Class Codes: H01M 50/559 Terminals adapted for cells having curved cross-section, e.g. round, elliptic or button cells H01M50/553 takes precedence
• CPC Class Codes: H01M 50/566 by welding, soldering or brazing
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y10T 29/49108 Electric battery cell making

Abstract

The present invention relates to an electrode assembly, to a battery comprising same, and to a method for manufacturing same. The electrode assembly according to one embodiment of the present invention comprises: an electrical insulation layer including a base unit having a first main surface and a second main surface opposite the first main surface; a first electrode formed on the first main surface of the electrical insulation layer; a first lead electrically connected to the first electrode and extending outward from the electrical insulation layer; a second electrode formed on the second main surface of the electrical insulation layer and having different polarity than that of the first electrode; a second lead electrically connected to the second electrode and extending in the direction opposite that in which the first lead extends; and a separation film formed on the first electrode and/or second electrode.

Claims

1. An electrode assembly comprising:

an electric insulation layer comprising a base unit having a first main surface and a second main surface opposite to the first main surface;

a first electrode formed on the first main surface of the electric insulation layer;

a first lead electrically connected to the first electrode and extending out of the electric insulation layer;

a second electrode formed on the second main surface of the electric insulation layer and having different polarity from that of the first electrode;

a second lead electrically connected to the second electrode and extending in a direction opposite from the extending direction of the first lead; and

a separator arranged on at least one of the first electrode and the second electrode,

wherein the electric insulation layer comprises a first anti-leakage unit formed along at least a portion of edges of the first main surface of the base unit and a second anti-leakage unit formed along at least a portion of edges of the second main surface of the base unit, and

wherein the electric insulation layer is wound at least once around a winding axis parallel to the extending directions of the first lead and the second lead.

2. The electrode assembly of claim 1, wherein the first anti-leakage unit surrounds at least one of the edges of the base unit, the at least one of the edges being perpendicular to the extending direction of the second lead of the winding axis, and

wherein the second anti-leakage unit surrounds at least one of the edges of the base unit, the at least edges perpendicular to the extending direction of the first lead of the winding axis.

3. The electrode assembly of claim 2, wherein the first anti-leakage unit is formed to surround edges other than the edge on which the first lead is arranged,

wherein the first electrode and the first lead are accommodated inside the first anti-leakage unit,

wherein the second anti-leakage unit is formed to surround edges other than the edge on which the second lead is arranged, and

wherein the second electrode and the second lead are accommodated inside the second anti-leakage unit.

4. The electrode assembly of claim 1, wherein the first electrode comprises:

a first current collecting layer formed on the first main surface; and

a first active material layer formed on the first current collecting layer.

5. The electrode assembly of claim 4, wherein the first lead is directly electrically connected to the first current collecting layer.

6. The electrode assembly of claim 4, wherein the first lead is integrated with the first current collecting layer.

7. The electrode assembly of claim 1, wherein the second electrode comprises:

a second current collecting layer formed on the second main surface; and

a second active material layer formed on the second current collecting layer.

8. The electrode assembly of claim 7, wherein the second lead is directly electrically connected to the second current collecting layer.

9. The electrode assembly of claim 7, wherein the second lead is integrated with the second current collecting layer.

10. The electrode assembly of claim 1, wherein the electrode assembly is wound together with a sub-electrode assembly comprising an electric insulation layer comprising a base unit;

a third electrode formed on a main surface of the electric insulation layer, faces either the first electrode or the second electrode of the electrode assembly, and has an polarity opposite to that of the electrode facing with the third electrode; and

a third lead electrically connected to the third electrode and extending and protruding out of the electric insulation layer, and an additional separator interposed between the sub-electrode assembly and the corresponding electrode of the electrode assembly.

11. The electrode assembly of claim 10, wherein the sub-electrode assembly comprises an anti-leakage unit formed along at least a portion of edges of a main surface of the electric insulation layer of the sub-electrode assembly.

12. The electrode assembly of claim 1, wherein at least one of the first leads and the second leads successively exposed at both end portions of the roll structure provides a multi layered structure of lead, and a common lead unit is provided by physically contacting and electrically connecting the multi layered structure one another.

13. The electrode assembly of claim 1, wherein the innermost electrode selected from the first electrode and the second electrode is arranged farther apart from the winding axis than the other electrode.

14. The electrode assembly of claim 1, wherein the electric insulation layer contains a natural or synthetic flexible resin-based material.

15. A battery comprising:

an electrode assembly comprising;

an electric insulation layer comprising a base unit having a first main surface and a second main surface opposite to the first main surface;

a first electrode formed on the first main surface of the electric insulation layer;

a first lead electrically connected to the first electrode and extending out of the electric insulation layer;

a second electrode formed on the second main surface of the electric insulation layer and having different polarity from that of the first electrode;

a second lead electrically connected to the second electrode and extending in a direction opposite from the extending direction of the first lead; and

a separator arranged on at least one of the first electrode and the second electrode,

wherein the electric insulation layer comprises a first anti-leakage unit formed along at least a portion of edges of the first main surface of the base unit and a second anti-leakage unit formed along at least a portion of edges of the second main surface of the base unit,

wherein the electric insulation layer is wound at least once around a winding axis parallel to the extending directions of the first lead and the second lead; and

a roll core arranged at an end portion of the electric insulation layer in a direction parallel to the winding axis; and

a case for accommodating the electrode assembly and the roll core.

17. The battery of claim 15, wherein the roll core has a hollow cylindrical or quadrilateral pipe-like shape.

18. The battery of claim 17, wherein the interior of the roll core provides a cooling channel for cooling the battery.

19. The battery of claim 15, wherein insulating coating layers are formed on surfaces of the roll core and the case, the surfaces not contacting the electrode assembly.

20. The battery of claim 15, further comprising a first terminal unit arranged at first end portions of the roll core and the case and electrically connected to the first lead.

21. The battery of claim 20, wherein the first terminal unit comprises:

a first cover covering the roll core and the case;

a protrusion extending outward from the first cover; and

a first terminal coupled to the first cover and the protrusion and electrically connected to the first lead.

22. The battery of claim 15, further comprising a second terminal unit arranged at second end portions of the roll core and the case and electrically connected to the second lead.

23. The battery of claim 22, wherein the second terminal unit comprises:

a second cover covering the roll core and the case; and

a second terminal coupled to the second cover and the protrusion and electrically connected to the second lead.

24. The battery of claim 15, further comprising:

a first terminal unit arranged at first end portions of the roll core and the case and electrically connected to the first lead; and

a second terminal unit arranged at second end portions of the roll core and the case and electrically connected to the second lead,

wherein the first terminal unit and the second terminal unit have concave grooves for coupling the first terminal unit and the second terminal unit to each other and decoupling the first terminal unit and the second terminal unit from each other.

25. The battery of claim 24, wherein a voltage sensing unit is coupled to at least one of the first and second terminal units.

26. The battery of claim 24, wherein a temperature sensing unit is coupled to at least one of the first and second terminal units.

16. (canceled)

27. A method of manufacturing a battery, the method comprising:

forming an electrode assembly comprising;

an electric insulation layer comprising a base unit having a first main surface and a second main surface opposite to the first main surface;

a first electrode formed on the first main surface of the electric insulation layer;

a first lead electrically connected to the first electrode and extending out of the electric insulation layer;

a second electrode formed on the second main surface of the electric insulation layer and having different polarity from that of the first electrode;

a second lead electrically connected to the second electrode and extending in a direction opposite from the extending direction of the first lead; and

a separator arranged on at least one of the first electrode and the second electrode;

winding the electrode assembly around a roll core as a winding axis to have a roll structure, such that the first electrode and the second electrode face each other via the separator and form an electrochemical reacting area; and

coupling the electrode assembly wound around the roll core to a case.

28. The method of claim 27, wherein the electric insulation layer comprises a first anti-leakage unit formed along at least a portion of edges of the first main surface of the base unit and a second anti-leakage unit formed along at least a portion of edges of the second main surface of the base unit.

29. The method of claim 27, wherein further comprising physically contacting and electrically connecting a plurality of lead layers provided by at least one of the first lead and the second lead successively exposed at both end portions of the roll structure.