Systems and methods for 3D printing with multiple exchangeable printheads

• US 20150174824A1
• Filed: 12/19/2014
• Published: 06/25/2015
• Est. Priority Date: 12/19/2013
• Status: Abandoned Application

• Current Assignee: Daniel Joseph Hutchison, Karl Joseph Gifford, Tai Dung Nguyen, Tue Nguyen
• Original Assignee: Daniel Joseph Hutchison, Karl Joseph Gifford, Tai Dung Nguyen, Tue Nguyen
• Inventors: Nguyen, Tai Dung, Nguyen, Tue, Gifford, Karl Joseph, Hutchison, Daniel Joseph
• Application Number:
  US14/578,309
• Publication Number:
  US 20150174824A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B29C 64/112 using individual droplets, e.g. from jetting heads
• CPC Class Codes: B29C 64/182 in parallel batches
• CPC Class Codes: B29C 64/209 Heads; Nozzles
• CPC Class Codes: B29C 64/245 Platforms or substrates support structures intended to be sacrificed after manufacture B29C64/40
• CPC Class Codes: B33Y 30/00 Apparatus for additive manufacturing; Details thereof or accessories therefor

Abstract

A modular 3D printer system can include a base subsystem and multiple exchangeable components. The base subsystem can have a 3D motion module, a printhead module and a platform module. The multiple exchangeable components can include printheads having different configurations and functionalities, which can be exchangeably installed in the printhead module. The multiple exchangeable components can include platform supports having different configurations and functionalities, which can be exchangeably installed in the platform module.

Claims

1. A 3D printer system for printing a workpiece, comprising

a printhead module;

one or more printheads,

wherein the printhead module comprises first mechanical interfaces and first electrical interfaces for coupling with the one or more printheads,

wherein the printheads comprise second mechanical interfaces and second electrical interfaces for coupling with the printhead module,

wherein the first and second mechanical interfaces are configured to be mated with each other,

wherein the first and second electrical interfaces are configured to be connected with each other,

wherein the one or more printheads are configured to be exchangeably installed in the printhead module through the first and second mechanical and electrical interfaces,

wherein a first printhead of the one or more printheads is installed in the printhead module;

a platform module, wherein the platform module is configured to support the workpiece;

a motion module, wherein the motion module is configured to move the printhead module in three dimensional directions relative to the platform module;

a controller module, wherein the controller module is configured to accept the first printhead.

2. A 3D printer system as in claim 1

wherein the first and second mechanical interfaces comprise an alignment mechanism for aligning a printhead to the printhead module.

3. A 3D printer system as in claim 1 further comprising

an electrical alignment circuit coupled to at least one of the printhead module and a printhead, wherein the electrical alignment circuit is configured to provide alignment information for aligning the printhead to the printhead module.

4. A 3D printer system as in claim 1

wherein the first and second electrical interfaces comprise a contact coupling mechanism for electrically connecting a printhead to the printhead module.

5. A 3D printer system as in claim 1

wherein the first and second electrical interfaces comprise a non-contact coupling mechanism for electrically connecting a printhead to the printhead module.

6. A 3D printer system as in claim 1

wherein the first and second mechanical interfaces are configured to be manually coupled by an operator.

7. A 3D printer system as in claim 1

wherein the first and second mechanical interfaces are configured to be automatically coupled by an automatic coupling mechanism.

8. A 3D printer system as in claim 1

wherein the first and second electrical interfaces are configured to be manually coupled by an operator.

9. A 3D printer system as in claim 1 further comprising

an automatic printhead exchanger mechanism, wherein the automatic printhead exchanger mechanism is configured to automatically exchange a printhead in the printhead module.

10. A 3D printer system as in claim 1

wherein the controller is configured to automatically configuring the first printhead for operation.

11. A 3D printer system as in claim 1 further comprising

a serial bus, wherein the serial bus is coupled to the first electrical interfaces,

wherein the serial bus is coupled to the controller module.

12. A 3D printer system as in claim 1 further comprising

a bus line, wherein the bus line is coupled to the first electrical interfaces,

wherein the bus line is coupled to the controller module.

13. A 3D printer system as in claim 1

wherein the first and second electrical interfaces are configured to be hot-swappable.

14. A 3D printer system as in claim 1 further comprising

one or more workpiece supports, P2 wherein the platform module comprises third electrical interfaces for coupling with the one or more workpiece supports,

wherein the workpiece supports comprise fourth electrical interfaces for coupling with the platform module,

wherein the third and fourth electrical interfaces are configured to be connected with each other,

wherein the one or more workpiece supports are configured to be exchangeably installed in the platform module through the third and fourth electrical interfaces,

wherein a first workpiece support of the one or more workpiece supports is installed in the platform module.

15. A system, comprising

a printhead module;

wherein the printhead module comprises first mechanical interfaces and first electrical interfaces for coupling with one or more printheads,

wherein the one or more printheads are configured to be exchangeably installed in the printhead module through the first mechanical and electrical interfaces;

a platform module, wherein the platform module is configured to support a workpiece;

a motion module, wherein the motion module is configured to move the printhead module in three dimensional directions relative to the platform module;

a controller module,

wherein the controller module comprises a controlled area network bus (CAN bus),

wherein the CAN bus is coupled to the first electrical interfaces;

wherein the controller module is configured to automatically configured a printhead of the one or more printheads installed in the printhead module through the CAN bus.

16. A system as in claim 15

wherein the first electrical interfaces comprises a CAN node coupled to the CAN bus.

17. A system as in claim 15

wherein the second electrical interfaces comprises a CAN node for coupling to the CAN bus through the first electrical interfaces,

wherein the CAN node comprises a controller having information related to configurations of the printheads.

18. A system, comprising

a printhead module;

one or more printheads,

wherein the printhead module comprises first mechanical interfaces and first electrical interfaces for coupling with the one or more printheads,

wherein the printheads comprise second mechanical interfaces and second electrical interfaces for coupling with the printhead module,

wherein the first and second mechanical interfaces are configured to be mated with each other,

wherein the first and second electrical interfaces are configured to be connected with each other,

wherein the one or more printheads are configured to be exchangeably installed in the printhead module through the first and second mechanical and electrical interfaces,

wherein a first printhead of the one or more printheads is installed in the printhead module;

a platform module, wherein the platform module is configured to support a workpiece;

a motion module, wherein the motion module is configured to move the printhead module in three dimensional directions relative to the platform module;

a controller module,

wherein the controller module comprises a controlled area network bus (CAN bus),

wherein the CAN bus is coupled to the first electrical interfaces;

wherein the controller module is configured to automatically configured the first printhead through the CAN bus.

19. A system as in claim 18

wherein the first electrical interfaces comprises a CAN node coupled to the CAN bus.

20. A system as in claim 18

wherein the second electrical interfaces comprises a CAN node for coupling to the CAN bus through the first electrical interfaces,

wherein the CAN node comprises a controller having information related to configurations of the printheads.