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MODULAR STORAGE SYSTEM

  • US 20150175354A1
  • Filed: 12/17/2014
  • Published: 06/25/2015
  • Est. Priority Date: 03/11/2009
  • Status: Active Grant
First Claim
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1. A modular system for storage of cargo units in a designated space and for effective exploitation of said designated space, said system comprising:

  • a. at least one storage area with one or more storage spaces adapted to store stocks of cargo being inserted into said system until said stocks of cargo are being extracted from said system;

    b. at least one service area, said at least one service area adapted to receive stocks of cargo being inserted into said system, transfer said blocks of cargo to said storage area, and to retrieve said stocks of cargo being extracted out of said system, said service area comprising;

    i. a plurality of pallets, each is adapted to carry at least one cargo unit;

    ii. a plurality of at least partially interconnected active cell units forming a multi-dimensional structure with at least one row and at least one column of storing locations for at least one of said cargo units;

    said at least one row of said multi-dimensional structure is parallel to an axis selected from axis X or axis Y, and said at least one column of said multi-dimensional structure is parallel to an axis selected from axis X and axis Y, differently from the axis of said at least one row;

    each cell unit having a lengthwise axis X, and a widthwise axis Y, parallel to said axis X and said axis Y of said multi-dimensional structure;

    each cell unit comprising a cell transporting mechanism adapted to transport at least one pallet to and from said cell unit in direction selected from said axis X or said axis Y;

    each cell unit further adapted to contain at least one pallet on the same;

    iii. at least one active shuttle unit movable between said plurality of cell units of said multi-dimensional structure;

    said active shuttle unit has a lengthwise X axis, and a widthwise axis Y, parallel to said axis X and said axis Y of said multi-dimensional structure;

    each shuttle unit comprising a shuttle transporting mechanism adapted to transport at least one pallet of said plurality of pallets to and from one of said plurality of cell units in direction selected from said axis X, and said axis Y;

    said shuttle unit is adapted to enable transportation of at least one pallet of said plurality of pallets from at least one of said cell units to another one of said cell units;

    each shuttle unit further adapted to contain at least one pallet of said plurality of pallets on the same; and

    ,c. a central controller adapted to control the operation of said cell transporting mechanism and said shuttle transporting mechanism of each one of said cell units and each of said at least one shuttle unit in an independent manner for transporting said plurality of pallets from one predetermined location to another predetermined location within said system;

    wherein the operation of each of said cell transporting mechanism of each of said plurality of cell units and each of said shuttle transporting mechanism of each of said at least one shuttle unit is independently performed in said independent manner via said central controller such that a construction of any arrangement of said cell units forming said multi-dimensional structure is performed to effectively exploit said storage area by means of the number of cargo units capable of being inserted and stored within said system, and wherein said cell transporting mechanism and said shuttle transporting mechanism are adapted to transport at least one pallet of said plurality of pallets from one cell unit to its adjacent cell unit in a time interval of between about 7 to about 13 seconds;

    further wherein said plurality of pallets, said at least one active shuttle unit, and said plurality of active cell units are adapted to perform said storage, receiving and retrieval of said cargo in a sequence such that said cargo can be received into said system and other cargoes can be extracted from said system simultaneously;

    further wherein each of said active cell units comprises a matrix of at least three blocks, said blocks being of predetermined shape upon which said cargo and said pallets are located;

    said matrix of blocks comprises at least one box block and at least two buffer blocks;

    said buffer blocks comprising said cell transporting mechanism;

    further wherein said matrix of at least three blocks is arranged in a buffer-box-buffer organization.

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