MODULAR, SCALABLE, EXPANDABLE, RACK-BASED INFORMATION HANDLING SYSTEM

• US 20150189787A1
• Filed: 12/30/2013
• Published: 07/02/2015
• Est. Priority Date: 12/30/2013
• Status: Active Grant

• Current Assignee: Dell Products LP (Dell Technologies Inc.)
• Original Assignee: Dell Inc. (Dell Technologies Inc.)
• Inventors: BAILEY, EDMOND, STUEWE, JOHN R., VANCIL, PAUL W., WANG, KUNRONG, FLOREZ-LARRAHONDO, GERMAN, PIKE, JIMMY, ROUSSET, STEPHEN P.
• Granted Patent: US 9,232,678 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H05K 7/1487 Blade assemblies, e.g. blade cases or inner arrangements within a blade
• CPC Class Codes: H05K 7/1489 characterized by the mounting of blades therein, e.g. brackets, rails, trays H05K7/1491 takes precedence
• CPC Class Codes: H05K 7/1492 having electrical distribution arrangements, e.g. power supply or data communications
• CPC Class Codes: H05K 7/20736 within cabinets for removing heat from server blades

Abstract

A modular, scalable and expandable (MSE) rack-based information handling system (RIHS) includes: a rack assembly having a frame that defines: a front bay chassis with height, depth and width dimensions that enable insertion of a plurality of different sizes of IT gear; and a rear bay that accommodates power and cooling components to support operation of the different sizes of IT gear. The power and cooling for the IT gear are provided from the rear bay and are separate from and independent of the IT gear installed within the front bay chassis. The rack assembly further includes a power and management chassis in which is inserted a power and management module having power and management components located thereon to provide rack-level power and management. A modular configuration of fan modules are inserted within fan receptacles within the rear bay to provide block level cooling of adjacent blocks of IT gear.

Claims

1. A modular, scalable/expandable (MSE) rack assembly for physically supporting information technology (IT) gear of one or more information handling systems (IHSes), the IT gear having different dimensions of at least one of height, width, and depth, the rack assembly comprising:

a rack chassis comprising a plurality of interconnected panels forming a volumetric space having a front section and a rear section, both with opposing side panels forming a front access space and a rear access space, respectively, between corresponding opposing side panels;

a plurality of guides located within interior surfaces of the opposing side panels at the front section, the plurality of guides running in a lateral direction along the front access space towards the rear section; and

one or more block chasses each having a frame that provides a block height, which enables insertion of at least one layer of N fully functional IT gears within the block chassis, the frame defining a corresponding information technology (IT) bay, having a total width that enables attachment to opposing guides on the opposing side panels and configured to support insertion of one or more IT gears having at least a first size dimension selectable from among multiple supported height, width, and depth dimensions ranging from a fractional or partial width, height and depth dimension to a full height, full width, and full depth dimension of IT gear insertable into the particular block chassis, wherein the block chassis is physically inserted into the front section of the rack chassis and held in place by at least two opposing guides on the opposing side panels.

2. The MSE rack assembly of claim 1, further comprising:

a power bay located within a segment of the rack that is specifically designed to receive one or more power bay chasses;

a power bay chassis inserted within the power bay;

a power and management module (PMM) slide-ably inserted into the power bay chassis and having a rear conductor plate, wherein the PMM comprises a plurality of power supply units (PSUs) that provide power to all functional components of the one or more IHSes; and

a power busbar assembly electrically coupled to the rear conductor plate of the PMM and extendable in busbar segments along at least a length of a back of the front access space within which one or block chasses having IT gear are inserted.

3. The MSE rack assembly of claim 2, further comprising:

at least one rack-level management controller (MC) within the PMM that operates to provide rack level control and management of the IT gear inserted within the block chasses; and

and an infrastructure module (IM) also located within the PMM and which enables an external interfacing by the MC with other rack components, wherein the IM provides rack-level thermal and power control functions to functional components within the block chasses.

4. The MSE rack assembly of claim 3, further comprising:

at least one block controller contained within a corresponding block chassis and communicatively coupled to one or more functional components within the corresponding block chassis and to the management controller to provide block level control for the corresponding block chassis in response to receipt of rack level control commands from the IM and the MC; and

wherein each distinct block of IT gear within the rack assembly is supported by a specific block controller allocated to one or more of the block chasses.

5. The MSE of claim 2, wherein the IT gear are inserted into the one or more block chasses via corresponding IT sleds and the one or more block chasses are designed with rear-facing busbar connecting conductors that electrically couple to an abutting segment of the power busbar assembly to receive electrical power from the PMM when the block chassis is fully inserted from the front access space to abut the rear access space.

6. The MSE rack assembly of claim 1, further comprising:

at least one fan bay attached to the rear section of the rack chassis, the at least one fan bay sized to receive a fan module comprising at least one and up to a plurality of individual fan units; and

at least one fan module insertably placed within a rear cabinet, each module having at least one fan inserted therein, the at least one fan being a size dimension that is one of a plurality of different size dimensions supported by the particular fan module;

wherein a location of each of the at least one fan bay is laterally adjacent to a location of each block chassis defined within the front section of the rack chassis to enable direct cooling of specific IT gear located within the adjacent block chassis to the fan bay.

7. The MSE rack assembly of claim 6, wherein:

a configuration of the at least one fan within a fan module is one of a plurality of different fan configurations that are individually supported by the rack fan bay; and

the rack assembly further comprises at least one fan controller that is configurable to control each of the plurality of different fan configurations and which, in response to detecting a first fan configuration of a first fan module inserted within a first fan bay receptacle, activates a corresponding first control algorithm that enables the detected first fan configuration to be utilized to provide direct cooling for one or more of the IT gear inserted within the rack adjacent to a location of the fan bay.

8. The MSE rack assembly of claim 1, wherein the front section of the rack chassis further comprises:

a plurality of attachments on opposing side rails of the opposing side panels which enable slide-able insertion and removal of one of a single unit height IT gear and a block chassis that has greater than a single unit height, wherein the plurality of attachments are vertically spaced at one of (a) single unit heights corresponding to a smallest height IT gear and (b) larger units of height to accommodate insertion of different heights of IT gear.

9. The MSE rack assembly of claim 1, wherein each of the plurality of guides along each panel of the opposing side panels are separated from a closest adjacent guide by at least a first unit of height that is sufficient to accommodate insertion of a smallest standard height information technology (IT) gear chassis within the front section, wherein the guides are designed to enable insertion of at least one second height IT gear chassis that is larger than the smallest standard height, to enable the rack assembly to simultaneously accommodate multiple different heights of IT gear chasses within the front section of the rack assembly.

10. The MSE rack assembly of claim 9, wherein:

a height of a block chassis is substantially equal to a whole number multiple of a sled height of a smallest standard height IT gear; and

when the IT gear is a first height that is less than the block height, the block chassis supports two or more vertically adjacent layers of IT gear; and

the MSE rack assembly comprises a single block controller that controls operations of all components within the block chassis.

11. The MSE rack assembly of claim 10, further comprising:

at least one standard height IT gear sled slide-ably inserted into a first segment of the front access space between adjacent guides on opposing side panels of the front section; and

at least one second height IT gear chassis slide-ably inserted into a second segment of the front access space between non-adjacent guides on opposing side panels of the front section.

12. The MSE rack assembly of claim 1, wherein the block chassis enables insertion of a select one of multiple different widths of IT gear ranging from a full width IT gear to a fractional (1/N) width IT gear, where N is an integer greater than 1.

13. The MSE rack assembly of claim 12, wherein the block chassis enables a hybrid arrangement of IT gear including at least two different widths of IT gear from among the multiple different widths of IT gear, in different sled layers within the one block chassis, where each sled layer includes only a single-sized width IT gear.

14. The MSE rack assembly of claim 12, wherein:

N is an integer from among a group comprising 1, 2, and 3;

when N=1, the MSE rack assembly includes full width IT gear;

when N=2, the MSE rack assembly comprises at least one block chassis having one or more layers of two (2) side-by-side fully functional IT gears inserted therein, wherein the two side-by-side fully functional IT gears comprise two one-half width IT gear that are one half a size of a standard width IT gear; and

when N=3, the MSE rack assembly comprises at least one block chassis having one or more layers of three (3) side-by-side fully functional IT gears inserted therein, wherein the three side-by-side fully functional IT gears comprise three one-third widths IT gear that are one third a size of a standard width IT gear.

15. The MSE rack assembly of claim 1, further comprising:

at least one longer IT sled having a length that causes the IT sled to extend beyond a depth of the front access space of the rack chassis when fully inserted within the front access space; and

opposing, extendable and retractable side sleeves that can be pulled to an extended position to protect the extended portion of the at least one longer IT sled, wherein the sleeves are retractable within the rack chassis when not required for insertion of standard length IT sleds.

16. The MSE rack assembly of claim 1, further comprising:

at least one attachment affordance provided at each of the opposing side panels at the front section and the back section; and

a pair of front expansion panels that are affixed to the rack chassis via the at least one attachment affordance and which extend past an end of the opposing side panels at the front section of the rack chassis to provide a deeper IT bay within the front section and enable insertion of longer-than-standard depth IT gear within the rack chassis, wherein the pair of front expansion panels are removably affixed via connecting affordances to the opposing side panels.

17. The MSE rack assembly of claim 16, further comprising:

one or more IT sleds that extend beyond a front end of the opposing side panels when fully inserted into the front access space, wherein the pair of front expansion panels extend past an exposed end of one or more IT sleds to protect an extended section of the one or more IT sleds.

18. The MSE rack assembly of claim 16, wherein the pair of front expansion panels are cable management panels having one or more cable straps that enable collection and bundling of communication and power cables for IT gear located within the front access space at which the cable management extensions are attached.

19. The MSE rack assembly of claim 18, further comprising at least one security screen that is removably affixed to opposing edges of the two front expansion panels to shield the IT components inserted within a space extending behind the security screen from physical access while the screen is affixed.

20. The rack assembly of claim 18, wherein the at least one security screen is a mesh screen that allows air to pass through for cooling of the IT components located in the space and the at least one security screen comprises a locking mechanism that securely affixes the security screen to the opposing edges of the two opposing panels and which prevents removal of the security screen and access to the space without a key to unlock the locking mechanism.

21. The modular, expandable rack assembly of claim 18, further comprising a set of modular security screens affixed to a front edge of the opposing side panels, wherein the security screens are independent of each other and can be applied and locked independent of other security screens on the rack assembly.

22. A modular, scalable, and expandable (MSE), rack-based information handling system (RIHS) comprising:

a rack assembly having a frame that defines;

(1) a front bay chassis with height, depth and width dimensions that enable insertion and retention of a plurality of different sizes of IT gear and which provides a plurality of individual blocks of a pre-defined height;

(2) a rear bay that accommodates power and cooling components to support operation of the different sizes of IT gear, wherein the power and cooling components are provided separate from and independent of the actual size of IT gear installed within the front bay chassis and are assigned at a block level;

(3) a power and management bay for receiving one or more power and management components and extending from the front bay chassis into the rear bay; and

(4) a switch bay for receiving one or more switches and extending from the front bay chassis into the rear bay;

a plurality of information technology (IT) gear contained within one or more IT sleds slide-ably inserted into one or more blocks of the front bay chassis;

one or more sleds providing a switch and inserted into the switch bay;

one or more power and management sleds providing a combined power and management module (PMM) and inserted into the power and management bay; and

a rack-level management controller (MC) having firmware that enables the MC to control power allocation and cooling operations for the plurality of IT gear from a rack-level.

23. The MSE RIHS of claim 22, further comprising:

a plurality of block controllers each assigned to a specific block of IT gear contained in a block chassis and capable of triggering control operations for the IT gear contained within the specific block; and

an infrastructure manager (IM) communicatively coupled to the MC and to each of the plurality of block controllers and which provides rack-level control signals to the plurality of block controllers and receives operational data of the IT gear from the block controllers.

24. The MSE RIHS of claim 22, wherein the rear bay comprises:

at least one fan cabinet located adjacent to a back section of an adjacent block chassis within the front bay chassis; and

at least one fan module insertably placed within the fan cabinet and communicatively coupled to the block controller of the adjacent block to provide block level cooling of IT gear inserted within the IT block.

25. The MSE RIHS of claim 22, further comprising a power distribution system including:

one or more power supply units (PSUs) contained in the power bay module extending from the front bay chassis to the rear chassis and which provides electrical power for the IT gear and other functional components contained within the RIHS;

a power distribution component electrically coupled to the one or more PSUs;

a modular bus bar assembly electrically coupled between the power distribution component and a rear cabinet space of the block chassis; and

one or more power interface boards contained in the block chassis inserted within the front bay chassis, the power interface board electrically coupled to the modular bus bar assembly and to the IT gear contained within the block chassis.

26. The MSE RIHS of claim 22, further comprising:

at least one longer IT sled having a length that causes the IT sled to extend beyond a depth of the front access space of the rack chassis when fully inserted within the front access space; and

opposing, extendable and retractable side sleeves that can be pulled to an extended position to protect the extended portion of the at least one longer IT sled, wherein the sleeves are retractable within the rack chassis when not required for insertion of standard length IT sleds.

27. The MSE RIHS of claim 22, wherein the plurality of IT gear comprises a hybrid combination of IT gear having one or more of different height, width, and length that are all accommodated within respective IT sleds inserted within a block chassis of the MSE RIHS, wherein the different height, width, and length IT gear are accommodated using a combination of peripheral attachments and affordances provided within the rack chassis and use of a segmented power bus bar to allow each IT sled to electrically connect to and receive system power at the rear of the front bay once the IT sled is fully inserted into the front bay.