ELECTRIC DISCHARGE MACHINING APPARATUS

• US 20150217391A1
• Filed: 08/07/2013
• Published: 08/06/2015
• Est. Priority Date: 08/08/2012
• Status: Active Grant

• Current Assignee: Sodick Company Limited (Plustech, Inc.)
• Original Assignee: Sodick Company Limited (Plustech, Inc.)
• Inventors: Yanagisawa, Tomoyuki, Toyonaga, Tatsuo
• Granted Patent: US 9,770,773 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B23H 1/02 Electric circuits specially adapted therefor, e.g. power supply, control, preventing short circuits or other abnormal discharges
• CPC Class Codes: B23H 1/022 for shaping the discharge pulse train B23H1/024 takes precedence
• CPC Class Codes: B23H 7/04 Apparatus for supplying current to working gap; Electric circuits specially adapted therefor
• CPC Class Codes: B23H 7/14 Electric circuits specially adapted therefor, e.g. power supply B23H3/02 takes precedence

Abstract

The present invention relates to an electric discharge machining device. The electric discharge machining device includes: a first switch provided between the positive pole of a power supply and a work piece; a second switch provided between the negative pole of the power supply and the work piece; a third switch provided between the negative pole of the power supply and a tool electrode; a fourth switch provided between the positive pole of the power supply and the tool electrode; and a pulse generating device. In order to supply current pulses with a straight polarity, the pulse generating device repeatedly switches on and off either the first or third switch while the other switch is on. In order to supply current pulses with a reverse polarity, the pulse generating device repeatedly switches on and off either the second or fourth switch while the other switch is on.

Claims

1. An electric discharge machining apparatus for machining a work piece by supplying a current pulse to a machining gap formed between the work piece and a tool electrode while alternately switching between a straight polarity, in which the work piece is a positive potential and the tool electrode is a negative potential, and a reverse polarity, in which the work piece is the negative potential and the tool electrode is the positive potential, the electric discharge machining apparatus comprising:

a power supply having a positive pole and a negative pole;

a first switch disposed between the positive pole of the power supply and the work piece;

a second switch disposed between the work piece and the negative pole of the power supply;

a third switch disposed between the tool electrode and the negative pole of the power supply;

a fourth switch disposed between the positive pole of the power supply and the tool electrode; and

a pulse generating device controlling the first switch, the second switch, the third switch, and the fourth switch,

wherein while one of the first switch and the third switch is on, the pulse generating device repeats an on/off switching operation of the other switch of the first switch and the third switch so as to supply a series of current pulses with the straight polarity to the machining gap, and

while one of the second switch and the fourth switch is on, the pulse generating device repeats an on/off switching operation of the other switch of the second switch and the fourth switch so as to supply a series of current pulses with the reverse polarity to the machining gap.

2. The electric discharge machining apparatus according to claim 1, wherein a bridge circuit is formed, in which a first node is disposed between the first switch and the second switch, a second node is disposed between the second switch and the third switch, a third node is disposed between the third switch and the fourth switch, and a fourth node is disposed between the fourth switch and the first switch, and

the first node is connected to the work piece, the second node is connected to the negative pole of the power supply, the third node is connected to the tool electrode, and the fourth node is connected to the positive pole of the power supply.

3. The electric discharge machining apparatus according to claim 1, further comprising:

a first transistor disposed in a circuit where a current flows through the first switch, the machining gap, and the third switch with the straight polarity;

a first resistor comprising a terminal connected to a base of the first transistor and the other terminal connected to a collector of the first transistor;

a second transistor disposed in a circuit where a current flows through the fourth switch, the machining gap, and the second switch with the reverse polarity; and

a second resistor comprising a terminal connected to a base of the second transistor and the other terminal connected to a collector of the second transistor.

4. The electric discharge machining apparatus according to claim 3, wherein the first transistor and the second transistor are bipolar transistors.

5. The electric discharge machining apparatus according to claim 1, wherein the pulse generating device switches off at least one of the second switch and the fourth switch while one of the first switch and the third switch is on so as to supply the current pulse with the straight polarity to the machining gap;

and

the pulse generating device switches off at least one of the first switch and the third switch while one of the second switch and the fourth switch is on so as to supply the current pulse with the reverse polarity to the machining gap.

6. The electric discharge machining apparatus according to claim 5, wherein the pulse generating device switches off both the second switch and the fourth switch while one of the first switch and the third switch is on so as to supply the current pulse with the straight polarity to the machining gap;

and

the pulse generating device switches off both the first switch and the third switch while one of the second switch and the fourth switch is on so as to supply the current pulse with the reverse polarity to the machining gap.

7. The electric discharge machining apparatus according to claim 5, wherein while one of the first switch and the third switch is on, the pulse generating device repeats the on/off switching operation of the other switch of the second switch and the fourth switch so as to supply the current pulse with the straight polarity to the machining gap;

and

while one of the second switch and the fourth switch is on, the pulse generating device repeats the on/off switching operation of the other switch of the first switch and the third switch so as to supply the current pulse with the reverse polarity to the machining gap.

8. An electric discharge machining apparatus for machining a work piece by supplying at least one current pulse with a reverse polarity to a machining gap formed between the work piece and a tool electrode after supplying at least one current pulse with a straight polarity to the machining gap, wherein the work piece is a negative potential and the tool electrode is a positive potential in the reverse polarity, and the work piece is the positive potential and the tool electrode is the negative potential in the straight polarity, the electric discharge machining apparatus comprising:

a first power supply having a positive pole and a negative pole;

a second power supply having a positive pole and a negative pole;

a first switch disposed between the positive pole of the first power supply and the work piece;

a second switch disposed between the work piece and the negative pole of the second power supply;

a third switch disposed between the tool electrode and the negative pole of the first power supply;

a fourth switch disposed between the positive pole of the second power supply and the tool electrode; and

a pulse generating device controlling the first switch, the second switch, the third switch, and the fourth switch,

wherein while one of the first switch and the third switch is on, the pulse generating device repeats an on/off switching operation of the other switch of the first switch and the third switch so as to supply the current pulse with the straight polarity to the machining gap, and

while one of the second switch and the fourth switch is on, the pulse generating device repeats an on/off switching operation of the other switch of the second switch and the fourth switch so as to supply the current pulse with the reverse polarity to the machining gap.

9. The electric discharge machining apparatus according to claim 8, further comprising:

a first transistor disposed in a circuit where a current flows through the first switch, the machining gap, and the third switch with the straight polarity;

a first resistor comprising a terminal connected to a base of the first transistor and the other terminal connected to a collector of the first transistor;

a second transistor disposed in a circuit where a current flows through the second switch, the machining gap, and the fourth switch with the reverse polarity; and

a second resistor comprising a terminal connected to a base of the second transistor and the other terminal connected to a collector of the second transistor.

10. The electric discharge machining apparatus according to claim 9, wherein the first transistor and the second transistor are bipolar transistors.

11. The electric discharge machining apparatus according to claim 8, wherein the pulse generating device switches off at least one of the second switch and the fourth switch while one of the first switch and the third switch is on so as to supply the current pulse with the straight polarity to the machining gap;

and

the pulse generating device switches off at least one of the first switch and the third switch while one of the second switch and the fourth switch is on so as to supply the current pulse with the reverse polarity to the machining gap.

12. The electric discharge machining apparatus according to claim 11, wherein while one of the first switch and the third switch is on, the pulse generating device switches off both the second switch and the fourth switch so as to supply the current pulse with the straight polarity to the machining gap;

and

while one of the second switch and the fourth switch is on, the pulse generating device switches off both the first switch and the third switch so as to supply the current pulse with the reverse polarity to the machining gap.