High efficient single stage half bridge power factor correction converter

• US 20150222177A1
• Filed: 02/03/2014
• Published: 08/06/2015
• Est. Priority Date: 02/03/2014
• Status: Abandoned Application

• Current Assignee: Fuxiang Lin
• Original Assignee: Fuxiang Lin
• Inventors: Lin, Fuxiang
• Application Number:
  US14/170,654
• Publication Number:
  US 20150222177A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H02M 1/4258 using a single converter stage both for correction of AC input power factor and generation of a regulated and galvanically isolated DC output voltage H02M1/4241 takes precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

A half-bridge single stage PFC power converter includes a forward transformer and a main transformer. The primary windings of two transformer are connected in series. The main transformer transmits energy from a primary circuit to a secondary circuit. The forward transformer transits energy to PFC windings of the forward transformer to correct an input current waveform. A capacitor is connected to the primary winding of the forward transformer to reduce the switching loss of the converter.

Claims

1. A single stage half-bridge PFC power converter, comprising:

A bridge rectifier has two input terminals which are coupled to two input AC power lines, positive output terminal and negative output terminal;

A first capacitor is coupled between the two output terminals;

An inductor has a first terminal which is connected to the positive output of the bridge rectifier and a second terminal;

A first diode has an anode which is connected to the second terminal of the inductor and a cathode;

A second diode has an anode which is connected to the second terminal of the inductor and a cathode;

A forward transformer has a primary winding and a PFC winding;

the PFC winding has a center-tap;

a first terminal of said first PFC winding is coupled to the cathode of the first diode and a second terminal of said second PFC winding is coupled to the cathode of the second diode;

A first capacitor is coupled between the output of said bridge-rectifier;

A second capacitor has a positive terminal which is coupled to the center-tap of the PFC winding of the forward transformer and a negative terminal;

A third capacitor has a positive terminal which is coupled to a negative terminal of the second capacitor and a negative terminal which is coupled to a negative output terminal of bridge-rectifier;

A upper switch has a first terminal which is coupled to the positive terminal of second capacitor, a second terminal which is coupled to the first terminal of primary winding of the forward transformer and a control terminal which is coupled to control signal of PWM;

A lower switch has a first terminal which is coupled to the second terminal of the first switch and a second terminal which is coupled to the negative output terminal of said bridge-rectifier and a control terminal which is coupled to control signal of PWM;

A main transformer has a primary winding and a secondary winding which is coupled to a secondary circuitry;

a first terminal of said primary winding is coupled to the second terminal of primary winding of the forward transformer;

A fourth capacitor has a first terminal is coupled to a second terminal of said primary winding of said forward transformer and a second terminal is coupled to the second terminal of the lower switch;

A fifth capacitor has a first terminal which is coupled to the second terminal of the primary winding of the main transformer and the second terminal which is coupled to the negative terminal of the second capacitor and the positive terminal of the third capacitor.

2. The single stage half-bridge PFC power converter in claim 1, wherein the primary winding of said main transformer, the primary winding of said forward transformer, and the fourth capacitor are coupled in series, and energy in primary winding of said forward transformer is transferred to the PFC windings of said forward transformer to correct the input current waveform.

3. The single stage half-bridge PFC power converter in claim 1, wherein the inductor, the first diode or the second diode and PFC winding of said forward transformer are coupled in series to form a path to be used to charge the second capacitor and the third capacitor.

4. The single stage half-bridge PFC power converter in claim 1, wherein the fourth capacitor and the primary winding of the forward transformer is connected in series and this circuit acts as no loss snubber to reduce switching losses of the upper switch and the lower switch.

5. The single stage half-bridge PFC power converter in claim 3, wherein said the inductor is used to smooth the input current and to store electrical energy when the upper switch or the lower switch is on and to release the energy when the upper switch or the lower switch is off.

6. The single stage half-bridge PFC power converter in claim 3, wherein said the series connection of the inductor, the first diode, the second diode, the PFC winding of the forward transformer, the second and the third capacitor has several different arrangements and the function of these arrangements are the same.

7. The 120&

240V single stage half bridge power factor correction power converter consist of;

A forward transformer has a first PFC winding which has a first terminal, a second terminal and a center-tap, a second PFC winding which has a first terminal, a second terminal and a center-tap and a primary winding which has a first terminal and a second terminal.

A first diode has a cathode which is coupled to a first terminal of the first PFC winding of the forward transformer and an anode which is coupled to a first power line.

A second diode has a cathode which is coupled to a second terminal of the first PFC winding of the forward transformer and an anode which is coupled to a first power line.

A third diode has a cathode which is coupled the first input power line and an anode which is coupled to the first terminal of the second PFC winding of the forward transformer.

A fourth diode has cathode which is coupled to the first input power line and a cathode which is coupled to the second terminal of the second PFC winding of the forward transformer.

A first capacitor has a positive terminal which is coupled to the center-tap of the first PFC winding and a negative terminal.

A second capacitor has a positive terminal which is coupled to the negative terminal of the first capacitor and a negative terminal which is coupled to the center-tap of the second PFC winding.

A fifth diode has an anode and a cathode which is coupled to the second terminal of the first PFC winding.

A sixth diode has a cathode which is coupled to the second terminal of the first PFC winding and an anode which is coupled to the anodes of the fifth diode.

A seventh diode has a cathode which is coupled to the anode of the sixth diode and an anode which is coupled to the second terminal of the second PFC winding.

An eighth diode has an anode which is coupled to the first terminal of the second PFC winding and a cathode which is coupled to the anode of the five diode.

An inductor has a first terminal which is coupled to a second input AC power line and a second terminal. This inductor also can be connected between the anode of the first diode and the first input AC power line.

A switch has a first terminal which is coupled to the second terminal of the inductor, a second terminal which is coupled to the anode of the fifth diode and a third terminal which is coupled to the negative terminal of the first capacitor.

A upper transistor switch has a first terminal which is coupled to the positive terminal of the first capacitor, a second terminal which is coupled to the first terminal of the primary winding of the forward transformer and a control terminal which is controlled by a control signal PWM or PFM.

A lower transistor switch has a first terminal which is coupled to the second terminal of the upper transistor switch, a second terminal which is coupled to the negative terminal of the second capacitor and a control terminal which is controlled by a control signal PWM or PFM.

A main transformer has a secondary winding which is coupled to a secondary circuitry and a primary winding which has a first terminal coupled to the second terminal of the primary winding and a second terminal.

A third capacitor has a first terminal which is coupled to the second terminal of the primary winding of the forward transformer and a second terminal which is coupled to the second terminal of the lower transistor switch or the first terminal of the upper transistor switch.

A fourth capacitor has a first terminal which is coupled to the second terminal of the primary winding of the main transformer and a second terminal which is coupled to the third terminal of the switch.

8. A 120 &

240 V single stage half-bridge PFC power converter in claim 7, wherein said the primary winding of the forward transformer and primary winding of the main transformer is connected in series, the power through primary winding of the forward transformer is transferred to the PFC winding to correct the input current waveform and the energy through primary winding of the main transformer is transferred to the secondary circuit.

9. A 120 &

240 V single stage single switch PFC power converter in claim 7, wherein said the switch is used to switch position to adapt to AC input voltage.

10. A 120 &

240 V single stage half-bridge PFC power converter in claim 7, wherein said the inductor is used to smooth the input current to improve input current waveform;

said the inductor stores energy when a transistor switch is on and release its energy when a transistor switch is off, the inductor has two connecting position said connecting between the second input AC power line and the first terminal of the switch or said connecting between the first input AC power line and the anode of the first diode.

11. A 120 &

240 V single stage half-bridge PFC power converter in claim 7, wherein said when the switch position is in second terminal, the PFC windings is used in a path said consisting of the first or the second diode, the first PFC winding, the first capacitor, the second capacitor, the second PFC winding, the seventh diode, the eighth diode, the switch and the inductor, or a path said consisting of inductor, the switch, the fifth diode, the sixth diode, the first PFC winding, the first capacitor, the second capacitor, the third or the fourth diode and the second PFC winding to charge the storage capacitor said the first and the second capacitor, when a transistor switch is on.

12. A 120 &

240 V single stage half-bridge PFC power converter in claim 7, wherein said when the switch position is in third terminal, the PFC winding is used in path said consisting of the first diode, the second diode, the first PFC winding, the first capacitor, the switch and inductor or in the path said consisting of the third diode, the fourth diode, the second PFC winding, the second capacitor, the switch and the inductor to charge the storage capacitors said the first capacitor or the second capacitor, when the transistor switch is on.