METHOD FOR CONTROLLING A VAPOUR COMPRESSION SYSTEM DURING START-UP

• US 20150233623A1
• Filed: 07/11/2013
• Published: 08/20/2015
• Est. Priority Date: 08/23/2012
• Status: Active Grant

• Current Assignee: Danfoss A/S
• Original Assignee: Danfoss A/S
• Inventors: Izadi-Zamanabadi, Roozbeh, Jensen, Hans Joergen, Jensen, Lars
• Granted Patent: US 9,791,174 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: F25B 1/00 Compression machines, plants or systems with non-reversible cycle F25B3/00, F25B5/00, F25B6/00, F25B7/00, F25B9/00 take precedence
• CPC Class Codes: F25B 2345/003 Control issues for charging or collecting refrigerant to or from a cycle
• CPC Class Codes: F25B 2500/26 characterised by the startup of the refrigeration cycle
• CPC Class Codes: F25B 2600/05 Refrigerant levels
• CPC Class Codes: F25B 2600/21 Refrigerant outlet evaporator temperature
• CPC Class Codes: F25B 2600/2513 Expansion valves
• CPC Class Codes: F25B 2700/21172 at the inlet
• CPC Class Codes: F25B 2700/21173 at the outlet
• CPC Class Codes: F25B 2700/21174 of the refrigerant at the inlet of the evaporator
• CPC Class Codes: F25B 2700/21175 of the refrigerant at the outlet of the evaporator
• CPC Class Codes: F25B 49/02 for compression type machines, plants or systems

Abstract

A method for controlling a vapour compression system during start-up is disclosed. The rate of change, ΔT₁, of the temperature of refrigerant entering the evaporator, and the rate of change, ΔT₂, of the temperature of refrigerant leaving the evaporator are compared. Based on the comparing step, a refrigerant filling state of the evaporator is determined. The opening degree of the expansion device is then controlled according to a first control strategy in the case that it is determined that the evaporator is full or almost full, and according to a second control strategy in the case that it is determined that the evaporator is not full. Thereby it is ensured that a maximum filling degree of the evaporator is quickly reached, without risking that liquid refrigerant passes through the evaporator.

Claims

1. A method for controlling a vapour compression system during start-up, the vapour compression system comprising a compressor, a condenser, an expansion device having a variable opening degree, and an evaporator arranged along a refrigerant path, the method comprising the steps of:

starting operation of the vapour compression system,

monitoring a first temperature, T₁, of refrigerant entering the evaporator,

monitoring a second temperature, T₂, of refrigerant leaving the evaporator,

deriving a first rate of change, Δ

T₁, of the first temperature, and a second rate of change, Δ

T₂, of the second temperature,

comparing the first rate of change, Δ

T₁, to the second rate of change, Δ

T₂,

based on the comparing step, determining a refrigerant filling state of the evaporator, and

controlling the opening degree of the expansion device according to a first control strategy in the case that it is determined that the evaporator is full or almost full, and controlling the opening degree of the expansion device according to a second control strategy in the case that it is determined that the evaporator is not full.

2. The method according to claim 1, wherein the first control strategy comprises the step of gradually decreasing the opening degree of the expansion device.

3. The method according to claim 2, further comprising the steps of:

monitoring a difference between the first temperature, T₁, and the second temperature, T₂, during the step of gradually decreasing the opening degree of the expansion device, and

discontinuing decreasing the opening degree of the expansion device in the case that the difference between the first temperature, T₁, and the second temperature, T₂, exceeds a predetermined threshold value.

4. The method according to claim 1, wherein the second control strategy comprises the step of gradually increasing the opening degree of the expansion device.

5. The method according to claim 4, further comprising the steps of:

monitoring the second rate of change, Δ

T₂, during the step of gradually increasing the opening degree of the expansion device, and

discontinuing increasing the opening degree of the expansion device in the case that the numerical value of the second rate of change, Δ

T₂, exceeds a predetermined threshold value.

6. The method according to claim 5, further comprising the step of:

monitoring the second temperature, T₂, during the step of gradually increasing the opening degree of the expansion device,

wherein the step of discontinuing increasing the opening degree is only performed if the second temperature has decreased by a predetermined amount as compared to an initial temperature value of the second temperature.

7. The method according to claim 5, further comprising the step of decreasing the opening degree of the expansion device to an initial opening degree after the step of discontinuing increasing the opening degree of the expansion device.

8. The method according to claim 1, wherein the step of monitoring a first temperature, T₁, is performed by means of a first temperature sensor arranged in the refrigerant path at an inlet opening of the evaporator, and/or the step of monitoring a second temperature, T₂, is performed by means of a second temperature sensor arranged in the refrigerant path at an outlet opening of the evaporator.

9. The method according to claim 8, further comprising the step of calibrating the first temperature sensor.

10. The method according to claim 9, wherein the step of calibrating the first temperature sensor is performed during start-up of the vapour compression system.

11. The method according to claim 1, wherein the step of starting operation of the vapour compression system comprises starting operation of the compressor.

12. The method according to claim 2, wherein the second control strategy comprises the step of gradually increasing the opening degree of the expansion device.

13. The method according to claim 3, wherein the second control strategy comprises the step of gradually increasing the opening degree of the expansion device.

14. The method according to claim 6, further comprising the step of decreasing the opening degree of the expansion device to an initial opening degree after the step of discontinuing increasing the opening degree of the expansion device.

15. The method according to claim 2, wherein the step of monitoring a first temperature, T₁, is performed by means of a first temperature sensor arranged in the refrigerant path at an inlet opening of the evaporator, and/or the step of monitoring a second temperature, T₂, is performed by means of a second temperature sensor arranged in the refrigerant path at an outlet opening of the evaporator.

16. The method according to claim 3, wherein the step of monitoring a first temperature, T₁, is performed by means of a first temperature sensor arranged in the refrigerant path at an inlet opening of the evaporator, and/or the step of monitoring a second temperature, T₂, is performed by means of a second temperature sensor arranged in the refrigerant path at an outlet opening of the evaporator.

17. The method according to claim 4, wherein the step of monitoring a first temperature, T₁, is performed by means of a first temperature sensor arranged in the refrigerant path at an inlet opening of the evaporator, and/or the step of monitoring a second temperature, T₂, is performed by means of a second temperature sensor arranged in the refrigerant path at an outlet opening of the evaporator.

18. The method according to claim 5, wherein the step of monitoring a first temperature, T₁, is performed by means of a first temperature sensor arranged in the refrigerant path at an inlet opening of the evaporator, and/or the step of monitoring a second temperature, T₂, is performed by means of a second temperature sensor arranged in the refrigerant path at an outlet opening of the evaporator.

19. The method according to claim 6, wherein the step of monitoring a first temperature, T₁, is performed by means of a first temperature sensor arranged in the refrigerant path at an inlet opening of the evaporator, and/or the step of monitoring a second temperature, T₂, is performed by means of a second temperature sensor arranged in the refrigerant path at an outlet opening of the evaporator.

20. The method according to claim 7, wherein the step of monitoring a first temperature, T₁, is performed by means of a first temperature sensor arranged in the refrigerant path at an inlet opening of the evaporator, and/or the step of monitoring a second temperature, T₂, is performed by means of a second temperature sensor arranged in the refrigerant path at an outlet opening of the evaporator.