COOKTOP TEMPERATURE SENSORS AND METHODS OF OPERATION

• US 20150233770A1
• Filed: 02/17/2014
• Published: 08/20/2015
• Est. Priority Date: 02/17/2014
• Status: Active Grant

• Current Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Original Assignee: General Electric Company
• Inventors: Thomas, Gregory Michael, Knight, Jimmy Nelson, Jewell, Robert William
• Granted Patent: US 10,018,514 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: F24C 15/10 Tops, e.g. hot plates; Rings cover lids or splash guards F24C15/12; spillage trays or grooves F24C15/14
• CPC Class Codes: G01K 1/143 for measuring surface temperatures
• CPC Class Codes: G01K 2207/06 for preparation purposes
• CPC Class Codes: G01K 7/42 Circuits effecting compensation of thermal inertia; Circuits for predicting the stationary value of a temperature

Abstract

Cooktop temperature sensors and methods of operation are provided. An example cooktop appliance includes a cooktop element and a cooktop temperature sensor assembly. The cooktop temperature sensor assembly includes three springs providing support for a platform upon which a cooking vessel rests. The cooktop temperature sensor assembly includes a resistance temperature detector electrically connected to at least two of the three springs. The cooktop appliance includes a processor and a memory. The memory stores instructions that, when executed by the processor, cause the processor to perform operations. The operations include obtaining from the cooktop temperature sensor assembly a plurality of samples of a temperature. The operations include projecting a future temperature based at least in part on the plurality of samples of the temperature. The operations include controlling the cooktop element based at least in part on the projected future temperature.

Claims

1. A cooktop appliance comprising:

a cooktop element;

a cooktop temperature sensor assembly comprising;

three springs providing support for a platform upon which a cooking vessel rests;

a resistance temperature detector electrically connected to at least two of the three springs;

a processor; and

a memory;

wherein the memory stores instructions that, when executed by the processor, cause the processor to perform operations, the operations comprising;

obtaining from the cooktop temperature sensor assembly a plurality of samples of a temperature;

projecting a future temperature based at least in part on the plurality of samples of the temperature; and

controlling the cooktop element based at least in part on the projected future temperature.

2. The cooktop appliance of claim 1, wherein:

the three springs are arranged in a triangle so as to provide gimbal action to the platform; and

the resistance temperature detector is thermodynamically coupled to the platform.

3. The cooktop appliance of claim 1, wherein projecting the future temperature based at least in part on the plurality of samples of the temperature comprises:

taking a natural logarithm of the plurality of samples as a function of time;

performing curve fitting to identify a linear estimate of the natural logarithm of the plurality of samples as a function of time; and

projecting the future temperature based at least in part on the linear estimate.

4. A cooktop temperature sensor assembly, comprising:

a lower ceramic element;

three springs respectively positioned within three cavities included in the lower ceramic element;

an upper ceramic element, wherein the upper ceramic element is secured to a top of each of the three springs;

a resistance temperature detector, wherein the resistance temperature detector is electrically connected to two of the three springs; and

a cap positioned on top of the upper ceramic element.

5. The cooktop temperature sensor assembly of claim 4, wherein the three springs are positioned in a triangular arrangement.

6. The cooktop temperature sensor assembly of claim 4, wherein the three springs pass into three cavities included in the upper ceramic element.

7. The cooktop temperature sensor assembly of claim 4, wherein the resistance temperature detector rests upon a top of the upper ceramic element.

8. The cooktop temperature sensor assembly of claim 4, wherein the resistance temperature detector is in physical contact with the cap when a cooking vessel is placed on the cooktop temperature assembly.

9. The cooktop temperature sensor assembly of claim 4, wherein:

the lower ceramic element and the upper ceramic element are generally cylindrical; and

the cap comprises;

a tube generally surrounding the upper ceramic element; and

a circular plate closing an upper end of the tube and covering a top of the upper ceramic element.

10. The cooktop temperature sensor assembly of claim 9, wherein:

the lower ceramic element comprises a plurality of guide rails; and

the tube comprises a plurality of tabs located at a lower end of the tube, wherein the plurality of tabs are respectively slidable along the plurality of guide rails.

11. The cooktop temperature sensor of claim 10, wherein:

the plurality of guide rails comprise vertical indentations into the lower ceramic element;

a portion of the lower ceramic element along which the plurality of guide rails extend vertically does not reach a top of the lower ceramic element, such that a range of motion of the cap is limited.

12. The cooktop temperature sensor assembly of claim 4, further comprising a wire harness electrically connected, at the lower ceramic element, to the two springs to which the resistance temperature detector is connected;

wherein the wire harness is configured to supply a sensing current across the resistance temperature detector via the two springs.

13. The cooktop temperature sensor assembly of claim 4, wherein:

the cooktop temperature sensor assembly is positioned in a center cavity formed by a cooktop element; and

the cooktop temperature sensor assembly extends a first distance upwards past the cooktop element when the three springs are in an uncompressed position.

14. A method for operating a cooktop appliance, the method comprising:

obtaining, by the appliance, a plurality of samples of a temperature associated with a cooktop element;

performing, by the appliance, curve fitting to identify a linear estimate of a natural logarithm of the plurality of samples as a function of time;

extrapolating, by the appliance, a future temperature at a predetermined amount of time into the future based on the linear estimate; and

determining, by the appliance, whether to de-energize the cooktop element based at least in part on the extrapolated future temperature.

15. The method of claim 14, wherein performing curve fitting comprises:

expressing, by the appliance, the plurality of samples as a function of time;

taking, by the appliance, a natural logarithm of the plurality of samples as the function of time; and

curve fitting, by the appliance, a linear estimate to the natural logarithm of the plurality of samples as the function of time.

16. The method of claim 14, wherein determining, by the appliance, whether to de-energize the cooktop element based at least in part on the extrapolated future temperature comprises de-energizing, by the appliance, the cooktop element when a slope of the linear estimate is positive and the extrapolated future temperature exceeds a threshold value.

17. The method of claim 16, wherein the threshold value comprises an ignition temperature associated with one or more cooking oils.

18. The method of claim 14, wherein the steps of performing curve fitting and extrapolating the future temperature are performed periodically with respect to a moving window of the plurality of samples of the temperature associated with the cooktop element.

19. The method of claim 14, further comprising:

prior to obtaining the plurality of samples of the temperature, determining, by the appliance, whether the temperature exceeds a room temperature value upon an initialization of the cooktop element;

wherein obtaining, by the appliance, the plurality of samples of the temperature further comprises;

when it is determined that the temperature exceeds the room temperature value upon the initialization of the cooktop element, monitoring, by the appliance, the temperature to determine if the temperature exceeds a threshold value while collecting the plurality of samples of the temperature; and

de-energizing, by the appliance, the cooktop element when it is determined that the temperature exceeds the threshold value.

20. The method of claim 14, wherein:

obtaining, by the appliance, the plurality of samples of the temperature associated with the cooktop element comprises obtaining, by the appliance, the plurality of samples from a cooktop temperature sensor assembly that is in contact with a cooking vessel; and

the cooktop temperature sensor assembly comprises;

a lower ceramic element;

three springs respectively positioned within three cavities included in the lower ceramic element;

an upper ceramic element, wherein the upper ceramic element is secured to a top of each of the three springs;

a resistance temperature detector, wherein the resistance temperature detector is electrically connected to two of the three springs; and

a cap positioned on top of the upper ceramic element;

wherein the cooking vessel rests upon the cap.